• Title/Summary/Keyword: Light-weight Design

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Design and Synthesis of New Fluorene-Based Blue Light Emitting Polymer Containing Electron Donating Alkoxy Groups and Electron Withdrawing Oxadiazole

  • Kim, Yun-Hi;Park, Sung-Jin;Park, Jong-Won;Kim, Jin-Hak;Kwon, Soon-Ki
    • Macromolecular Research
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    • v.15 no.3
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    • pp.216-220
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    • 2007
  • A new polyfluorene-based copolymer having 2-ethylhexyloxy-5-methoxy-l,4-phenylene as an electron donating group and 2,5-diphenyl-oxadiazole as an electron withdrawing group was synthesized by the Suzuki coupling reaction. The obtained copolymer was characterized by $^1H-NMR,\;^{13}C-NMR$, and IR-spectroscopy. The weight average molecular weight ($M_w$) of the obtained polymer was 18,600 with a polydispersity index of 1.5. The maximum photoluminescence of the solution and film of the polymer was observed at 453 nm and 456 nm, respectively. A double-layer device with the configuration, ITO/PEDOT/copolymer/Al, emitted blue light at 460 nm.

A Study on Bending and Torsion Characteristics and Weight Optimization by Web Shape of Crankshaft for Diesel Engine (디젤 엔진의 Crankshaft Web 형상에 따른 굽힘 및 비틀림 특성과 중량 최적화에 관한 연구)

  • Kim, Jang-Su;Lee, Chi-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.14 no.2
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    • pp.67-72
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    • 2011
  • Recently, it is possible for small sized and high speed diesel engines by development of commonrail system. And in order to increase the engine performance, the cylinder firing pressure is a tendency which increases. On the other side, the weight of engine becomes lightly in spit of high performance diesel engine. Therefore, the weight optimization for engine components is very important point on the design process. Also, the weight optimization must necessarily be considered the robust design against a fatigue failure. This paper focuses on the weight optimization of crankshaft according to web shape at the light duty diesel engine, and torsion characteristics of crankshaft is considered with 1D and 3D analysis tools.

Design Process of Light-weighted Fuel Cell Vehicle Body Frame (경량 연료전지 차체프레임 설계 프로세스)

  • Kim, Ki-Tae;Kang, Sung-Jong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.6
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    • pp.114-121
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    • 2010
  • This paper presents a design process of light-weighted fuel cell vehicle (FCV) frame to meet design target of natural frequency in early design stage. At first, using validated FE model for the current design, thickness optimization was carried out. Next. optimization process, comprised of beam model size optimization, shell model design and shell model thickness optimization, was investigated for two frame types. In addition, in order to ensure hydrogen tanks safety against rear impact load, structural collapse characteristics was estimated for the rear frame model finally produced from the previous optimization process and, with the target of equal collapse characteristics to the current design model, structural modification with small weight increase was studied through static structural collapse analyses. The same attempt was applied to the front side frame. The results explain that the proposed process enables to design light-weighted frames with high structural performance in early stage.

The Optimum Design of the Light-weight Composite Pallet Plank for Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel (하니컴 샌드위치 Panel을 이용한 LCD/PDP생산공정용 고기능성 복합 신소재 파렛트의 최적설계)

  • Kim, Y.H.;Choi, B.G.;Son, J.H.;Cho, Y.D.;Eum, S.H.;Woo, B.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.388-394
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    • 2005
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combind in a sandwich panel they produce a structure that is stiff, strong, and lightweight. In addition to use in honeycomb sandwich panels, honeycomb is used for energy absorption, radio frequency shielding, light diffusion, and to direct air flow.Accordingly, the usage of honeycomb sandwich structure is very widely applied to the aircraft, the automobile, and marine industry, etc., because of these advantages. Generally, this honeycomb sandwich structure is manufactured by autoclave process.In this study, the honeycomb sandwich structure was produced by prepreg. To prove the suitability the honeycomb sandwich structure with prepreg, The optimum design of the skin materials and honeycomb sandwich structure were evaluated with the theory of stress analysis.

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Construction of Smart Soil Using In-Situ clay soil (현장 발생토를 이용한 경량고화토(Smart Soil)의 시공사례)

  • Jung, Gwak-Soo;Lim, Yoon-Gil;Jeong, Woo-Seob
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.473-485
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    • 2010
  • Lightweight materials using in-situ clay soil contain large amounts of fine grain and cement for increasing the strength, lighter weight to increase liquidity for the foam and the bulk of the material is conducted by the water. Domestic cases, Light weight soil to improve cementation and lightness using demountable mixing device is defined Smartsoil. Typical features are their self-leveling, self-compaction, folwability. By adjusting the amount of cement, the strength can be controlled artificially. And re-excavation is easy. In this paper, pre-loading method using the road due to the displacement of adjacent structures under construction as an alternative SmartSoil introduces the design and construction practices. Is to discuss and improve.

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Design and Fabrication of Light-Weight Composit Bus Bar (복합경량 부스바의 설계 및 제작)

  • Bae Joon-Han;Bea Duck-Kweon
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.55 no.8
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    • pp.334-340
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    • 2006
  • Copper is widely used in electric wire, cable, conductor in electric devices. As the demand for electric power is increasing rapidly, electric power devices are getting amazingly bigger and complicated. The using of light-weight conductor can reduce the size and making cost of the electric devices. In high-frequency application, Electric current in a conductor tends to shift to the surface of the conductor, resulting in an uneven current distribution in the inner conductor. In the extreme case the current may essentially concentrate in the 'skin' of the inner conductor as a surface current. In high frequency application, therefore, inner area of copper conductor may replace with aluminum conductor, which reduces the weight of conductor. This paper describes the manufacture and evaluation of composite conductors made of copper and aluminum. The optimum extruding ratio was 16 at $300^{\circ}C$. The electrical resistance of manufactured composite bus bar was $57{\mu}{\Omega}$ at DC and $49.5{\mu}\{Omega}$ at 300Hz.

Fundamental Study on Estimating Compressive Strength and Physical Characteristic of Heat insulation Lightweight Mortar With Foam Agent (기포제 혼입 단열형 경량모르타르의 물리적 특성 및 압축강도 추정에 관한 기초적 연구)

  • Min, Tae-Beom;Woo, Young-Je;Lee, han-Seung
    • KIEAE Journal
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    • v.10 no.3
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    • pp.89-96
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    • 2010
  • In comparison with ordinary or heavy-weight concrete, light-weight air void concrete has the good aspects in optimizing super tall structure systems for the process of design considering wind load and seismic load by lightening total dead load of buildings and reducing natural resources used. Light-weight air void concrete has excellent properties of heat and sound insulating due to its high amount porosity of air voids. So, it has been used as partition walls and the floor of Ondol which is the traditional Korean floor heating system. Under the condition of which the supply of light-weight aggregates are limited, the development of light-weight concrete using air voids is highly required in the aspects of reduced manufacturing prices and mass production. In this study, we investigated the physical properties and thermal behaviors of specimens that applied different mixing ratios of foaming agent to evaluate the possibility of use in the structural elements. We proposed the estimating equation for compressive strength of each mix having different ratio of foaming agent. We also confirmed that the density of cement matrix is decreased as the mixing amount of foaming agent increase up to 0.6% of foaming agent mixing ratio which was observed by SEM. Based on porosity and compressive strength of control mortar without foaming agent, we built the estimating equations of compressive strength for mortars with foaming agent. The upper limit of use in foaming agent is about 0.6% of the binder amount. Each air void is independent, and size of voids range from 50 to $100{\mu}m$.

Development of Lightweight Moving Table for Linear Motor using Composite Materials (복합소재를 사용한 직선모터용 경량이송테이블 개발)

  • Hwang, Young-Kug;Eun, In-Ung;Lee, Choon-Man;Seo, Yong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.7-13
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    • 2010
  • Linear motors are efficient mechanism that offers high speed and positioning accuracy. By eliminating mechanical transmission mechanisms, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. Therefore, it is necessary to design moving table with high stiffness, high efficiency and light weight construction. This paper presents the development of moving table using composite material. In order to develop light weight construction of moving table, finite element analysis is performed to find best moving table construction and composite stacking sequence. NASTRAN and MINITAB were used as the optimizer. A prototype for the moving table using composite material was created.

Light-weight Design and Simulation of Automotive Rear Bumper Impact Beam Using Boron Steels (보론강을 이용한 리어 범퍼 임팩트빔의 경량 설계 및 해석)

  • Kim, Kee-Joo;Han, Chang-Pyung;Lim, Jong-Han;Lee, Young-Suk;Won, Si-Tae;Lee, Jae-Woong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.98-102
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    • 2012
  • Increasing the fuel economy has been an inevitable issue for the development of new cars, and one of the important measures to improve the fuel economy is to decrease the vehicle weight. In order to obtain this goal, the researches about lighter, stronger and the well impact absorbing bumper impact beam have been studied without sacrificing bumper safety. In this study, the overall weight reduction possibility of rear bumper impact beam could be examined based on the variation of frontal, offset and corner impact crash capability by substituting a ultra high strength steel material (boron steel ) having tensile strength of 1.5 GPa grade instead of conventional steels. In addition, the section variations (open section, closed section, open section with 5 stays) of the bumper impact beam structure were examined carefully. It could be reached that this analysis could be well established and be contributed for design guide and the optimum design conditions of the automotive rear bumper impact beam development.

Structural Analysis and Integrity Verification of Main Wing of HALE UAV (성층권 장기체공 무인기 주익 구조 해석 및 건전성 평가)

  • Park, Sang Wook;Kim, Sung Joon;Shin, Jeong Woo;Lee, Seunggyu;Kim, Tae-Uk
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.27 no.4
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    • pp.1-8
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    • 2019
  • Recently, development of long endurance electric powered airplane has been conducted worldwidely. Light structural weight of a main wing with sufficient structural integrity is essential for long endurance flight. Since a main wing with a slender spar can occur catastrophic fracture under the flight, it is important to establish a design and verification method for both the weight reduction and structural integrity. In this paper, structural design and analysis of the main wing of HALE UAV with tubular spar reinforced with a bulkhead were introduced. The static strength test of the main wing was performed to verify structural integrity under the static load. Then, the experimental result was compared with an analytical result from a finite element analysis. It was concluded that the developed light weight main wing would have sufficient structural integrity under the flight operation.