• Title/Summary/Keyword: Light Alloys

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Fatigue Properties of Fine Grained Magnesium Alloys after Severe Plastic Deformation

  • Chung Chin-Sung;Chun Duk-Kyu;Kim Ho-Kyung
    • Journal of Mechanical Science and Technology
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    • v.19 no.7
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    • pp.1441-1448
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    • 2005
  • Fine grained AZ31 and AZ61 magnesium alloys produced by equal channel angular pressing (ECAP) were tested for investigating tensile and fatigue properties, including microstructure, monotonic tensile flow, fatigue life and crack growth rate. For the two alloys, the yield stress of the ECAPed sample was lower than that of the unECAPed (=as received) sample, because of the fact that the softening effect due to texture anisotropy overwhelmed the strengthening effect due to grain refinement. Grain refinement of the AZ31 and AZ61 alloys through ECAP was found not to be significantly effective in increasing fatigue strength.

The Effect of Electromagnetic Stirring on the Semi-Solid Microstructure of Cu-0.15wt%Zr Alloy (전자교반에 의한 Cu-0.5wt%Zr 합금의 반응고 조직제어에 관한 연구)

  • Lim, Sung-Chul;Lee, Heung-Bok;Kim, Kyung-Hoon;Kwon, Hyuk-Chon;Yoon, Eui-Pak
    • Journal of Korea Foundry Society
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    • v.26 no.1
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    • pp.40-45
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    • 2006
  • Most of the work reported concerned the semi-solid processing of low melting point alloys, and in particular light alloys of aluminum and magnesium. The purpose of this paper is to develop a semi-solid microstructure of Cu alloys using electromagnetic stirring applicable for squirrel cage rotor of induction motor. The size of primary solid particle and the degree of sphericity as a function of the variation in cooling rate, stirring speed, and holding time were observed. By applying electromagnetic stirring, primary solid particles became finer and rounder relative to as-cast sample. As the input frequency increased from 30 to 40 Hz, particle size decreased. The size of primary solid particle was found to be decreased with increasing cooling rate. Also, it decreased with stirring up to 3 minutes but increased above that point. The degree of sphericity became closer to be 1 with hold time. Semi-solid microstructure of Cu alloys, one of the high melting point alloys, could be controlled by electromagnetic stirring.

Cavitation Characteristics of Al-Mg and Al-Mg-Si Alloy for Ship in Sea Water (선체 재료용 Al-Mg 합금과 Al-Mg-Si 합금의 해수 내 캐비테이션 특성)

  • Kim, Seong-Jong;Kim, Kyu-Hwan;Lee, Seung-Jun
    • Corrosion Science and Technology
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    • v.10 no.4
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    • pp.136-142
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    • 2011
  • Al alloys have been used widely for commercial and military ships in most ocean countries since mid-1950s, and the value as light metal with high mechanical strength has been proven. As the safety and fuel efficiency of Al ships have improved, she can carry more freight, sail faster and travel longer distances. Furthermore, in the shipbuilding industry, Al alloys are applied as structural materials for ships to various areas including the deck of luxurious cruises, battleships and leisure ships. In addition, Al alloys are being spotlighted as environmental-friendly material as they can be recycled even after end of lifespan. However, Al alloys for ships must be carefully selected after considering corrosion resistance, endurance, strength, and weldability in sea water environment. Al alloys to satisfy these conditions are used widely include 5000 series Al-Mg alloy and 6000 series Al-Mg-Si alloy. Thus, this study selected and evaluated the cavitation characteristics of the 5000 series Al alloys that are used in hulls that directly contact seawater and the 6000 Al alloys that are used in the upper structures of ships. Results of cavitation test with time, weightloss and cavitation rate of 5456-H116 showed the smallest damage among 5052-O, 5456-H116 and 6061-T6.

Corrosion of Titanium Alloys in High Temperature Seawater

  • Pang, J.J.;Blackwood, D.J.
    • Corrosion Science and Technology
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    • v.14 no.4
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    • pp.195-199
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    • 2015
  • Materials of choice for offshore structures and the marine industry have been increasingly favoring materials that offer high strength-to-weight ratios. One of the most promising families of light-weight materials is titanium alloys, but these do have two potential Achilles' heels: (i) the passive film may not form or may be unstable in low oxygen environments, leading to rapid corrosion; and (ii) titanium is a strong hydride former, making it vulnerable to hydrogen embrittlement (cracking) at high temperatures in low oxygen environments. Unfortunately, such environments exist at deep sea well-heads; temperatures can exceed $120^{\circ}C$, and oxygen levels can drop below 1 ppm. The present study demonstrates the results of investigations into the corrosion behavior of a range of titanium alloys, including newly developed alloys containing rare earth additions for refined microstructure and added strength, in artificial seawater over the temperature range of $25^{\circ}C$ to $200^{\circ}C$. Tests include potentiodynamic polarization, crevice corrosion, and U-bend stress corrosion cracking.

Characteristics of Hot Forming of Magnesium Alloys for Light-weight Valves (경량 밸브 제조용 마그네슘 합금의 고온 성형 특성)

  • Park, Joon-Hong;Lee, Joon-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.173-179
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    • 2012
  • In recent years, Magnesium(Mg) and its alloys have become a center of special interest in the automotive industry. Due to their high specific mechanical properties, they offer a significant weight saving potential in modern vehicle constructions. Most Mg alloys show very good machinability and processability, and even the most complicated die casting parts can be easily produced. In this study, Microstructure, Vickers hardness and tensile tests were examined and performed for each specimen to verify effects of forming conditions. Also to verify upsettability and forming limit of the specimen at room temperature and elevated temperature, upsetting experiments were performed. For comparison, experiments at elevated temperature were performed for various Mg alloy, such as AZ31, AZ91, and AM50. The experimental results were compared with those of CAE analysis to propose forming limit of Magnesium alloys.

A Study on the Standard of Ship Hull Construction for Aluminium Alloys Fishing Boats (알루미늄 합금제 어선건조를 위한 선체구조기준 설정에 관한 연구)

  • Hong, Bong-Ki
    • Journal of Fisheries and Marine Sciences Education
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    • v.12 no.1
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    • pp.22-82
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    • 2000
  • The ship hull construction materials of fishing boat has changed in order that wooden, steel, and fiber glass reinforced plastic(FRP). The fishing boat made from FRP has increased every year because that materials has proved excellent of the characteries for fishing boats construction members. Recently, FRP tend towards evasion for the pollution of air enviroment. Therefore. the materials of fishing boat construction must be exchanged by another one. Aluminium alloys must be recommended for fishing boats construction mateials because that is light weight and corrosion resisting in the sea water. Regulation of the standard of ship hull construction for aluminium alloys fishing boats did not enact laws in the interior now. Therefore, this regulation was studied by the following items. that is Rudder, Bottom construction, Side hull plate construction, Deck plate construction, piller. Water tight bulkhead, Deep tank, Fish tank, Stern construction, Superstructure, Deck house construction, Hatch, Engine room opening, Hatch opening, Bulwark, Welding and Rivet etc. A study on the regulation will be contributed to enact laws for fishing boat construction of aluminium alloys.

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Powder Metallurgy for Light Weight and Ultra-Light Weight Materials

  • Kieback, B.;Stephani, G.;Weiβgarber, T.;Schubert, T.;Waag, U.;Bohm, A.;Anderson, O.;Gohler, H.;Reinfried, M.
    • Journal of Powder Materials
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    • v.10 no.6
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    • pp.383-389
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    • 2003
  • As in other areas of materials technology, the tendency towards light weight constructions becomes more and more important also for powder metallurgy. The development is mainly driven by the automotive industry looking for mass reduction of vehicles as a major factor for fuel economy. Powder metallurgy has to offer a number of interesting areas including the development of sintered materials of light metals. PM aluminium alloys with improved properties are on the way to replace ferrous pars. For high temperature applications in the engine, titanium aluminide based materials offer a great potential, e.g. for exhaust valves. The PM route using elemental powders and reactions sintering is considered to be a cost effective way for net shape parts production. Furthermore it is expected that lower costs for titanium raw materials coming from metallurgical activities will offer new chances for sintered parts with titanium alloys. The field of cellular metals expands with the hollow sphere technique, that can provide materials of many metals and alloys with a great flexibility in structure modifications. These structures are expected to be used in improving the safety (crash absoption) and noise reduction in cars in the near future and offer great potential for many other applications.

Electrochemical Study of Three Stainless Steel Alloys and Titanium Metal in Cola Soft Drinks

  • Peralta-Lopez, D.;Sotelo-Mazon, O.;Henao, J.;Porcayo-Calderon, J.;Valdez, S.;Salinas-Solano, G.;Martinez-Gomez, L.
    • Journal of Electrochemical Science and Technology
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    • v.8 no.4
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    • pp.294-306
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    • 2017
  • Stainless steels and titanium alloys are widely used in the medical industry as replacement materials. These materials may be affected by the conditions and type of environment. In the same manner, soft drinks are widely consumed products. It is of interest for dental industry to know the behavior of medical-grade alloys when these are in contact with soft drinks, since any excessive ion release can suppose a risk for human health. In the present study, the electrochemical behavior of three stainless steel alloys and pure titanium was analyzed using three types of cola soft drinks as electrolyte. The objective of this study was to evaluate the response of these metallic materials in each type of solution (cola standard, light and zero). Different electrochemical techniques were used for the evaluation of the alloys, namely potentiodynamic polarization, linear polarization, and open-circuit potential measurements. The corrosion resistance of the stainless-steel alloys and titanium in the cola soft drinks was provided by the formation of a stable passive film formed by metal oxides. Scanning electron microscopy was used as a complementary technique to reveal corrosion phenomena at the surface of the materials evaluated.

Development of Microstructure and Texture of AZ61 and AZ80 Magnesium Alloys by Hot Rolling (열간압연에 따른 AZ61 및 AZ80 마그네슘 합금의 미세조직 및 집합조직 발달에 대한 연구)

  • Lee, Ji Ho;Park, No Jin
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.2
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    • pp.49-56
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    • 2020
  • Magnesium alloy is a metal with high specific strength and light weight, and is attracting attention as a next generation metal for environmentally friendly automobiles and transportation equipment. However, magnesium alloys have a problem of degrading formability due to the basal texture developed during processing, and their application is limited. Although active researches on the control of textures have been conducted in order to minimize this problem, there is a lack of research on the formation of microstructures and textures according to elemental differences. In this study, AZ61 and AZ80 magnesium alloys were selected to investigate the effects of aluminum addition on the microstructure development of magnesium alloys. This research has proven that the increase of the rolling rate results in the decrease of the average grain size of the two alloys, the increase of the hardness, and the increase of the fraction of twins. As shown on this research below, the basal texture developed strongly as the rolling ratio increased. On the other hand, this research also has proven that the two alloys exhibited different texture strength and distribution tendencies, which could be due to the effects of aluminum addition on work hardening, grain size, and twin behavior.