• Title/Summary/Keyword: Life Acceleration Test

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The Statistical Evaluation for the Wear Life of Brake Pad Linings in Vehicle Durability Test and Customer Usage Environment (차량내구시험과 시장 사용환경에서의 브레이크 패드 마찰재 마모수명에 대한 통계적 평가)

  • 서경원;정관영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.213-220
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    • 1999
  • The life data analysis of the system and component are useful to describe the result of reliability test in product life to satisfy customer's growing need and to change test specifications or design criteria by life data analysis. And vehicle durability tesr occurred market environment. In this study, a statistical analysis for the wear life of brake pad linings helped perform correlation procedure between vehicle durability test and market. B-life values of the brake pad wear life data from both vehicle durability test and marker usage were compared to determine acceleration of the test by the Weibull, normal and log-normal distribution. The acceleration coefficient of the vehicle durability test can access to evaluate design criteria of product and test specification.

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Fatigue Life Evaluation of an Actual Structure under the Irregular Loading using an Acceleration Test (가속시험을 통한 불규칙하중을 받는 실구조물의 피로수명평가)

  • 김형익;배봉국;박재실;석창성;모진용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.166-169
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    • 2004
  • A fatigue test was used to evaluate the fatigue life of an actual structure. The loaded state and the constraint condition of an actual structure must be same as the specimen in order to apply the test results to an actual structure by the specimen. The loaded state and constraint conditions can't be same as the specimen in the actual structure which is complicated. In order to reduce these differences, an actual structure test with a lot of frequencies is need to get a fatigue life curve. Therefore, ten sets of accelerated test units which attached unbalanced mass were composed in this study. Acceleration history about the vibration of an actual structure was acquired. Rainflow counting was used on acceleration history, and the life curve return formula was assumed. The return formula that damage satisfied `1' was acquired in a feedback process by the Miner's rule, which was the linear cumulative damage theory. A conservative fatigue life curve was determined with a return formula to have been presumed by each set. The fatigue life of regular rpm condition was calculated by these conservative fatigue life curves.

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A Study of the Life Characteristic of Hydraulic Hose Assembly by Adopting Temperature-Nonthermal Acceleration Model (온도.비열 가속모형을 적용한 유압호스조립체 수명특성 연구)

  • Lee, Gi-Chun;Kim, Hyoung-Eui;Cho, You-Hee;Sim, Sung-Bo;Kim, Jae-Hoon
    • Journal of Applied Reliability
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    • v.11 no.3
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    • pp.235-244
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    • 2011
  • Hydraulic hose assemblies deliver a fluid power in various oil pressure equipment such as construction machinery, automobile, aircraft, industrial machinery, machine tools and machinery for ships. Also, they are widely used as pipes in oil pressure circuit. When we estimate their lifetime, it is essential to conduct an accelerated life test by choosing the factor that suits the usage condition of the test object since traditional test method for estimating lifetime under the influence of various external factors incurs hardship in terms of time and expenses. The objective of this study is to propose an acceleration model that takes both temperature and pressure without flexing condition into consideration. The lifetime is estimated by applying the proposed temperature-nonthermal acceleration model to the test data. And we compare the proposed temperature-nonthermal acceleration model and the accelerated life equation suggested by John(1994).

Reliability Evaluation on PTC Heater Using Accelerated Life Test and Failure Analysis (고장 분석과 가속 수명시험을 통한 PTC 히터의 신뢰성 평가)

  • Choi, Hyoung-Seuk
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.12
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    • pp.843-846
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    • 2015
  • In this paper, the failure mechanism of PTC heater were examined closely by failure analysis and based on it, accelerated life test were conducted. Finally, life distribution and acceleration model were established. The failure mechanism of PTC heater such as crack, increase of resistance due to heating were identified. Two acceleration factors such as temperature, humidity were chosen with two levels each and accelerated life test were done. Life distribution were identified as Weibull distribution with shape parameter 5.4 and Temperature-Humidity model was fitted as an acceleration model.

Method of Predicting Thermal Fatigue Life of LED Traffic Signal Module (LED식 신호등의 열피로 수명의 예측법)

  • Park, Tae-Keun;Kim, Jin-Sun;Jung, Hee-Suk;Kim, Jung-Soo;Kim, Do-Hyong;Lee, Young-Joo
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2006.05a
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    • pp.20-24
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    • 2006
  • In this paper we investigated the method of examining the accelerated life test on LED traffic signal module by the temperature. The longevity presumption of the LED type signal light by a general heat cycle test used and executed cycle when it was done to longevity by the heat cycle test number and the acceleration factor of a real system requirements of this heat cycle test. Therefore, it reports on the introduction of the acceleration type from which the LED traffic signal module is done here to clarify the above-mentioned acceleration factor with the object and the acceleration factor is requested the test atmosphere actually in the system requirements.

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Case Study of Accelerated Life Test Method for Agricultural Tractor Transmission (농업용 트랙터 변속기의 가속 수명 시험법의 사례연구)

  • Kim, Dae-Cheol;Kang, Young-Sun
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.325-330
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    • 2009
  • This study was performed to develop accelerated life test methods for agricultural tractor transmission receiving variable load. To acquire parameters for calculation of accelerated life test, endurance tests were performed under different torque conditions. Test results showed that the shape factor of Weibull distribution was 1.5 and fatigue damage exponent was 5.4. The calculated test time was 5,877 hours under the conditions of average life (MTBF) 3,000 hours and 90% reliability for one test sample. According to the linear cumulative damage rule, test time could be reduced using increased test load. Test time could be reduced by 252 hours when 1.2 times of the rated load compared with 0.67 times of the rated equivalent load calculated by load spectrum of the agricultural tractor. Calculated acceleration coefficient was 23.3.

Study on Acceleration Factor Model with Accelerated Stress Interactions (가속 스트레스의 교호작용을 고려한 가속계수 모델에 대한 연구)

  • Kim, Hyoung-Eui;Kang, Bo-Sik;Cho, You-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.7
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    • pp.751-757
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    • 2012
  • An accelerated life test (ALT) is a test method that forces components to fail more quickly than they would under use conditions by applying higher overstresses. When two or more accelerating stresses are involved in an ALT, an interaction effect may occur. In previous studies, mostly ALTs without considering an interaction of accelerated stresses and accelerated life models were proposed. The life data obtained are extrapolated using a life-stress relationship to estimate the life distribution at use conditions. We use the general log-linear relationship to model the dependence of life in the Weibull distribution on stress. Therefore, this study suggests the acceleration factor model between the lives at use conditions and accelerated conditions by using mechanical component life data considering an interaction effect. Further, the accelerated life test method and acceleration factor model proposed in this paper will be the basis for adopting an accelerated life test with accelerated stress interactions.

The Study on Estimating Life Cycle of 2.5 Inch Hard disk base on PC using enviroment (PC 사용 환경에 기반한 2.5 인치 하드 디스크의 수명주기 예측에 대한 연구)

  • Cho, Euy-Hyun;Park, Jeong-Kyu;Lee, Min-Woo;Kwon, Soon-Mu
    • Journal of Digital Contents Society
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    • v.15 no.2
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    • pp.301-308
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    • 2014
  • The mass storage of data and the importance of storage capacity lately has emerged. In this paper, we suggest the new method which estimate life cycle from acceleration life test about 2.5 inch hard disk driver as mass storage, which minimize the difference between real market annual failure rate and estimated failure rate. we obtain market transfer capacity per hours from returned 2.5inch hard disk drives about 309 numbers and accelerating transfer capacity per hours from acceleration life test. we calculate acceleration factor about duty cycle and estimate annual failure rate from failure rate and acceleration factors: temperature acceleration factor, duty cycle acceleration factor, the transfer capacity per hour represent the 93.4 % of user is 5.8 GB/hour, the transfer capacity per hour from acceleration life test is 81.4 GB/hour. the acceleration factor of duty cycle is 14.1. annual failure rate is stabilized at market one year after, annual failure rate is between 0.3 and 0.378. estimated annual failure rate is 0.4, so it is matched at 75~94 % between estimate annual failure rate and market annual failure rate. This study influence the estimate method of annual failure rate by the result of acceleration life cycle of manufacture.

Reliability Evaluation of Oilless Bearing for Scroll Compressor (스크롤압축기용 오일레스 베어링의 신뢰성 평가)

  • Kim, Wan-Du;Jo, Jun-Haeng
    • 연구논문집
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    • s.33
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    • pp.67-79
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    • 2003
  • The life of oilless bearing affects the durability of scroll compressor. The main shaft of the scroll compressor is supported by oiiless bearing. Some of the major parameters which influence the life of oilless bearing are rotational speed, normal load, environment of refrigerant and oil film thickness. The reliability evaluation of oiiless bearing is performed through the acceleration life test for reduction of experimental time and costs. In this study, the experimental and computational investigations were performed to verify the effects of various parameters on the life of oilless bearing. The acceleration factor was achieved with the lubrication analysis between the scroll compressor and the developed reliability tester. the expected life of oilless bearing was guaranteed by reliability evaluation accompanied with the acceleration life test.

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Research on accelerated life test of pneumatic cylinder using two-way factorial design (이원배치법을 이용한 공기압 실린더의 가속수명시험에 관한 연구)

  • Kang, Bo-Sik;Kim, Hyoung-Eui;Yoo, Yung-Chul
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1303-1308
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    • 2008
  • In this study, we researched how to estimate life-stress relationship and acceleration factor through performing accelerated life test and analyzing it. The purpose of this study is to predict life of pneumatic cylinder within short time which is widely used in automation manufacturing line. In design of accelerated life test, we selected operating pressure and load that have the most influence on main failure mode of pneumatic cylinder as accelerated factor. We used two-way factorial design for arranging of test condition to accelerated factor and accelerated level.

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