• Title/Summary/Keyword: Life Acceleration Test

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Analysis of Photovoltaic module's Phenomena of aging with Acceleration Test (외부환경적 가속시혐에 의한 PV모듈의 열화성능 분석)

  • Kang, Gi-Hwan;Kim, Kyung-Soo;Park, Chi-Hong;Yu, Gwon-Jong;Ahn, Hyung-Gun;Han, Deuk-Young
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.1151-1152
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    • 2006
  • In this paper, we examined 10 domestic samples of three different model using thermal, humidity freeze, thermal-endurance and damp heat test under IEC61215 photovoltaic module environmental endurance test condition. Three was almost no changes on power generation. Insulation resistance capacity was much higher than judgement standard but, showed unstable results depending on environmental test items. On external appearance test, there were two models which showed bubble, humidity penetration, seal melted frame phenomenon. From this results, the degree of aging under the external environment is a main cause that shortens photovoltaic module life time. So it is considered that the efforts for finding optimum condition of manufacturing process should be needed.

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Accelerated Life Test of In-Wheel Motor for Mobile Robot (이동로봇용 In-Wheel Motor의 가속수명시험)

  • Kim, Young-Ki;Kim, Sang-Hoon;Kim, Hag-Wone;Mok, Hyung-Soo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.15 no.6
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    • pp.498-505
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    • 2010
  • In-Wheel System is a high-efficiency system to supply a new concept of platform which raises the efficiency of motor drive system and applies it to an environment-friendly automobile by installing a highly efficient electric motor directly to wheels and removing factors of power train. The proliferation of these systems is directly related to the safety of our lives, so check the reliability of the part in the development phase and should be certified. Reliability is the ability of a system or component to perform its required functions under stated conditions for a specified period of time. This paper presents to the verification methods for durability, one of reliability assessments of the Motor, the study calculated acceleration and deceleration torque and the effective torque from driving conditions of In-Wheel Motor, and based on this, it reduced the test time and suggested the verification methods of In-Wheel Motor reliability through the accelerated life test.

Finite element analysis for the impact stability investigation of the motorcycle helmet (오토바이 헬멧의 충돌 안정성 검토를 위한 유한요소해석)

  • Yu, B.M.;Song, J.S.;Kim, D.;Lee, S.K.;Kim, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.409-412
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    • 2007
  • A motorcycle helmet is the best means to protect the head of bike's driver and it is directly connected to a driver's life. Prior to producing of the helmet, it has to be passed the process of impact test to evaluate of its safety. This test evaluates peak acceleration and H.I.C (Head Injury Criteria). This paper analyzes impact test with finite element method to find the behavior of helmet during the test. Also, the effect of impact sites on the helmet was evaluated to improve the thickness distribution of the helmet.

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Investigation for Impact Stability of the Motorcycle Helmet by Using Finite Element Method (유한요소법을 이용한 오토바이 헬멧의 충돌 안정성 검토)

  • Yu, B.M.;Song, J.S.;Kim, D.;Lee, S.K.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.16 no.5 s.95
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    • pp.370-374
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    • 2007
  • A motorcycle helmet is very essential to protect the head of driver and it is directly connected to driver's life. Prior to producing the helmet, it has to be passed the process of impact test to evaluate its safety. This test evaluates peak acceleration and head injury criteria (H.I.C.). This paper simulates the impact test with finite element method to find the behavior of helmet during the test. Also, the effect of impact sites on the helmet was evaluated to improve the thickness distribution of the helmet.

Useful lifetime prediction of rail-pad by using the accelerated heat aging test (가속 열노화시험을 통한 레일패드 사용수명예측)

  • Woo, Chang-Su;Park, Hyun-Sung;Choi, Byung-Ik;Yang, Sin-Chu;Jang, Sung-Yep;Kim, Eun
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1010-1015
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    • 2009
  • Rail-pad is an important and readily replaceable component of a railway track, as it is the elastic layer between the rail and the sleeper. Characteristics and useful lifetime prediction of rail-pad was very important in design procedure to assure the safety and reliability. In order to investigate the useful lifetime, the accelerate test were carried out. Accelerated test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the acceleration test, several useful lifetime prediction for rail-pads were proposed.

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Contact Fatigue Analysis of White Etching Layer according to Thickness Variation (White etching layer의 두께변화에 따른 접촉피로수명 평가)

  • Seo, Jung-Won;Kwon, Seok-Jin;Jun, Hyun-Ku;Lee, Dong-Hyong
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.35-41
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    • 2010
  • White Etching Layer(WEL) is a phenomenon that occurs on the surface of rail due to wheel/rail interactions such as excessive braking and acceleration. Rolling Contact Fatigue(RCF) cracks on the surface of rail have been found to be associated with WEL. In this study, we have investigated RCF damages of white etching layer using twin disc testing and fatigue analysis. These tests consist of wheel flat tests and rolling contact fatigue tests. WEL has been simulated by wheel flat test. It has been founded that the WEL with a bright featureless contrast is formed on the surface of specimen by etching. Rolling contact fatigue test was conducted by using flat specimens with the WEL generated by the wheel flat test. It has been observed that two types of cracks occur within the specimen. The contact fatigue test was simulated in 2D elastic-plastic FE simulations. Based on loading cycles obtained from the finite element analysis, the fatigue life analysis according to the thickness variation of WEL was carried out. The longest fatigue life was observed from the thickness of 20um.

Evaluation of Static Spring Constant and Accelerated Life Prediction for Compression Set of Polyurethane Resilient Pad in Rail Fastening System

  • Lee, Seung-Won;Park, Jun-Young;Park, Eun-Young;Ryu, Sung-Hwan;Bae, Seok-Hu;Kim, Nam-Il;Yun, Ju-Ho;Yoon, Jeong-Hwan
    • Elastomers and Composites
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    • v.53 no.4
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    • pp.220-225
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    • 2018
  • Resilient pads play a major role in reducing the impact of loads on a rail in a rail-fastening system, which is essentially used for a concrete track. Although a compression set test is commonly used to measure the durability of a resilient pad, the static spring constant is often observed to be different from the fatigue test. In this study, a modified compression set test method was proposed to monitor the variations in the compression set and static spring constant of a resilient pad with respect to temperature and time. In addition, the life of the resilient pad was predicted by performing an acceleration test based on the Arrhenius equation.

Reliability assessment of mica high voltage capacitor through environmental test and accelerated life test (마이카 고전압 커패시터의 환경시험과 가속 수명시험을 통한 신뢰성 평가)

  • Park, Seong Hwan;Ham, Young Jae;Kim, Jeong Seok;Kim, Kyoung Hun;So, Seong Min;Jeon, Min Seok
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.6
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    • pp.270-275
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    • 2019
  • Mica capacitor is being adopted for high voltage firing unit of guided weapon system because of its superior impact enduring property relative to ceramic capacitor. Reliability of localized mica high voltage capacitors was verified through environmental test like terminal strength test, humidity test, thermal shock test and accelerated life test for application to high voltage firing unit. Failure mode of mica capacitor is a decrease of insulation resistance and its final dielectric breakdown. Main constants of accelerated life model were derived experimentally and voltage constant and activation energy were 5.28 and 0.805 eV respectively. Lifetime of mica capacitor at normal use condition was calculated to be 38.5 years by acceleration factor, 496, and lifetime at accelerated condition and this long lifetime confirmed that mica high voltage capacitor could be applied for firing unit.

Clamp Type-dependent HCF Life Estimation of the Overhead Cable for Distribution Grids (고정 방식 차이에 따른 배전 가공전선의 고주기피로 수명 특성 비교 평가)

  • Lee, Dooyoung;Jung, Jinseung;Kim, Youngdae;Bang, Jiye
    • KEPCO Journal on Electric Power and Energy
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    • v.7 no.2
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    • pp.241-248
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    • 2021
  • High cycle fatigue life for the cables with two different types of clamps is estimated comparatively through acceleration testing. The high cycle fatigue fracture of overhead lines is caused mainly by the aeolian vibration which is induced by vortex shedding. It is necessary to manage the integrity of cables continuedly considering that the aeolian vibration is unavoidable since it occurs in steady and relatively low wind velocity. Two types of clamps which are largely used for overhead lines of the distribution grids are selected and failure data are obtained by step stress testing with a electrodynamic shaker with them. The inverse power law is assumed to describe the stress-life relationship and the fatigue limit at any specified life is supposed to follow Weibull distribution. The life of the cable is defined as the number of cycles to the time that one of strands is completely broken. Finally, the fatigue limits of the cables with two clamp types are estimated at the reference life of 500 Mcycles and compared each other based on a bending vibration amplitude.

Service life prediction of rubber seal materials for immersion tunnel by accelerated thermal degradation tests (가속 열 노화시험을 이용한 침매터널용 고무 씰 소재의 사용수명 예측)

  • Park, Joon-Hyung;Park, Kwang-Hwa;Park, Hyeong-Geun;Kwon, Young-Il;Kim, Jong-Ho;Sung, Il-Kyung
    • Journal of Applied Reliability
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    • v.9 no.4
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    • pp.275-290
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    • 2009
  • This paper considers accelerated thermal degradation tests which are performed for rubber seal materials used for undersea tunnels constructed by immersion method. Three types of rubber seals are tested; rubber expansion seal, omega seal, and shock absorber hose. Main ingredient of rubber expansion seal is EPDM(Ethylene Propylene Diene Monomer) and that of both omega seal and shock absorber hose is SBR(Styrene Butadiene Rubber). The accelerated stress is temperature and an Arrhenius model is introduced to describe the relationship between the lifetime and the stress. From the accelerated degradation tests, dominant failure mode of the rubber seals is found to be the loss of elongation. The lifetime distribution and the service life of the rubber seals at use condition are estimated from the test results. The acceleration factor for three types of rubber seals are also investigated.

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