• Title/Summary/Keyword: Lean-Lean Two-Stage Combustion

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Emissions in lean-lean two-stage combustion using premixed tubular flames

  • Takagi, Hideyuki;Hayashi, Shigeru;Yamada, Hideshi;Kawakami, Tadashige
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.466-471
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    • 2004
  • In gas turbines, excess air for combustion is available and therefore lean premixed combustion is the most promising approach to the significant reduction of thermal NOx emissions. At lean conditions, however, flame stability is inherently worse and hence combustion tends to be incomplete. Efforts have been devoted toward extending the operating range of complete combustion at leaner conditions. One of them is the lean-lean two-stage combustion where lean to ultra-lean secondary mixtures are mixed with the hot burned gas from the primary stage. Conventional flame combustion or flameless reaction are initiated depending on the conditions of the secondary zone. In the first part of the present study, the effects of fuel injection on the emissions and flame stability were investigated for a single tubular flame, In the second part, the emissions and flame stability were studied for a two-stage combustor with secondary mixture injected through the tangential slots on a cylindrical combustor wall. The effects of the ratio of air flow rates to the primary and secondary zones on the emissions and combustion characteristics were investigate.

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NOx Emissions in Flameless Combustion of Kerosene-Air Mixture Jets Injected into Hot Burned Gas Stream from Combustion Wall

  • Aida, Naoki;Hayashi, Shigeru;Yamada, Hideshi;Kawakami, Tadashige
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.449-452
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    • 2004
  • “Flameless combustion” of lean to ultra lean mixtures, supported by high-temperature burned gas, can resolve the dilemma between complete combustion versus ultra-low NOx emissions in gas turbine combustors. The characteristics of NOx emissions and combustion in “lean-lean” two-stage combustion were investigated for fuel vapor and droplets / air mixture jets injected from the main injection tube that was placed perpendicular to the combustor wall into the primary hot burned gas prepared by combustion of lean mixtures on a perforated flame holder. The present results clearly show that the ultra-low NOx combustion supported by the reaction of lean mixtures well mixed with the hot burned gas from the primary stage is much more advantageous in achieving ultra-low NOx emissions while maintaining high combustion efficiency.

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THE CATALYTICALLY SUPPORTED COMBUSTOR FOR LEAN MIXTURE (촉매에 의해 안정화된 희박 예혼합기의 연소)

  • Seo, Yong-Seok;Gang, Seong-Gyu;Sin, Hyeon-Dong
    • 한국연소학회:학술대회논문집
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    • 1998.10a
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    • pp.59-67
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    • 1998
  • The aim of this study is to investigate advantages that the catalytically supported combustor can have. For this purpose, the catalytic combustor was prepared which consisted of the catalyst bed and the thermal combustor at the downstream of the catalyst bed. The catalyst bed consisted of two-stage. Pd catalyst was installed in the first stage of the catalyst bed, and Pt catalyst was placed in the second stage. Results showed that the catalytically supported combustion had some advantages. One was that auto-ignition occurred in the thermal combustor. This can give merit that an igniter is not necessary to start flame ignition. Other was that the catalytically supported combustion was stable for lean mixture. When combustion of lean mixture was not supported by surface reaction it became unstable so that big combustion noise was created. Therefore, it is desirable to support flame by catalytic surface reaction to obtain the stable combustion of lean mixture.

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An Experimental Research on Performance and Emission Characteristics of Direct-Injection Diesel Engines with Annular Two-stage Combustion Chamber (환상 2단연소실을 갖는 직접분사식 디젤기관의 성능 및 배출물 특성에 관한 실험적 연구)

  • Kim, D.H.;Bae, J.U.
    • Journal of Power System Engineering
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    • v.7 no.4
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    • pp.12-18
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    • 2003
  • Various measures have been tried to reduce the NOx emission from diesel engine, but with partial success because the mechanisms of NOx and PM formations appear to have trade-off relation between each other. Therefore it has been known to be difficult to reduce NOx emission and PM emission simultaneously. Two stage combustion method i,e. a combustion process which has rich combustion stage and lean combustion stage one by one, has been developed successfully to reduce NOx formation in the continuous combustion chambers such as in the boilers. But until yet it is not successful to apply the same method in intermittent combustion chamber like in the diesel engine cylinder, as it was, only several research works were carried out. In this study, devised was a uniquely shaped combustion chamber with reformed piston crown intended to keep fuel-rich condition during early stage of combustion and fuel-lean condition during next stage. It was found that the NOx emission decreased significantly at various conditions of operation with the two stage combustion type engines of PR20 type, but other values such as smoke, CO and specific fuel consumption deteriorated as usual.

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Combustion Characteristics of Lean Premixed Mixture in Catalytic Combustors (촉매 연소기에서 희박 예혼합기의 연소특성)

  • Seo, Yong Seog;Kang, Sung Kyu;Shin, Hyun Dong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.12
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    • pp.1681-1690
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    • 1998
  • The aim of this paper is to investigate combustion characteristics of lean premixed mixture stabilized by catalytic surface reaction. The catalytic combustor consisted of a catalyst bed and a thermal combustor. The catalyst bed was made of two stage, Pd catalyst in the first stage and Pt catalyst in the second stage. Auto ignition of lean mixture took place in the thermal combustor. Ignition temperature was about $810{\sim}820^{\circ}C$ at the fuel-air ratio of 1.5~3.0 % and the mixture velocity of 11~18m/sec. The position of flame front in the thermal combustor moved toward back as preheat temperature increased and fuel-air ratio decreased. The f1ame supported by surface reaction was stabilized without any flame stabilizers. NOx emissions from the catalytic combustor were below 2.0 ppm ($O_2$ 15 %) when gas temperature was limited below $1350^{\circ}C$. This result demonstrates that NOx emission from the catalytic combustor is much low comparing with conventional combustors.

Effects of Two-Stage Injection on Combustion and Exhaust Emission Characteristics in a HCCI Engine (2단분사법에 따른 예혼합압축착화엔진의 연소 및 배기특성)

  • Kook, Sang-Hoon;Park, Cheol-Woong;Choi, Wook;Bae, Choong-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.32-39
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    • 2004
  • HCCI (Homogeneous Charge Compression Ignition) combustion has a great advantage in reducing NOx (Nitrogen Oxides) and PM (Particulate Matter) by lowering the combustion temperature due to spontaneous ignitions at multiple sites in a very lean combustible mixture. However, it is difficult to make a diesel-fuelled HCCI possible because of a poor vaporability of the fuel. To resolve this problem, the two-stage injection strategy was introduced to promote the ignition of the extremely early injected fuel. The compression ratio and air-fuel ratio were found to affect not only the ignition, but also control the combustion phase without a need for the intake-heating or EGR (Exhaust Gas Recirculation). The ignition timing could be controlled even at a higher compression ratio with increased IMEP (Indicated Mean Effective Pressure). The NOx (Nitrogen Oxides) emission level could be reduced by more than 90 % compared with that in a conventional DI (Direct Injection) diesel combustion mode, but the increase of PM and HC (Hydrocarbon) emissions due to over-penetration of spray still needs to be resolved.

The Effect of Fuel Injection Timing on Combustion and Power Characteristics in a DI CNG Engine (직분식 CNG 엔진에서 연료 분사시기의 변화가 연소 및 출력 특성에 미치는 영향)

  • Kang, Jeong-Ho;Yoon, Soo-Han;Lee, Joong-Soon;Park, Jong-Sang;Ha, Jong-Yul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.193-200
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    • 2007
  • Natural gas is one of the most promising alternatives to gasoline and diesel fuels because of its lower harmful emissions, including $CO_2$, and high thermal efficiency. In particular, natural gas is seen as an alternative fuel for heavy-duty Diesel Engines because of the lower resulting emissions of PM, $CO_2$ and $NO_x$. Almost all CNG vehicles use the PFI-type Engine. However, PFI-type CNG Engines have a lower brake horse power, because of reduced volumetric efficiency and lower burning speed. This is a result of gaseous charge and the time losses increase as compared with the DI-type. This study was conducted to investigate the effect of injection conditions (early injection mode, late injection mode) on the combustion phenomena and performances in the or CNG Engine. A DI Diesel Engine with the same specifications used in a previous study was modified to a DI CNG Engine, and injection pressure was constantly kept at 60bar by a two-stage pressure-reducing type regulator. In this study, excess air ratios were varied from 1.0 to the lean limit, at the load conditions 50% throttle open rate and 1700rpm. The combustion characteristics of the or CNG Engine - such as in-cylinder pressure, indicated thermal efficiency, cycle-by-cycle variation, combustion duration and emissions - were investigated. Through this method, it was possible to verify that the combustion duration, the lean limit and the emissions were improved by control of injection timing and the stratified mixture conditions. And combustion duration is affected by not only excess air ratio, injection timing and position of piston but gas flow condition.

The Effects of Injector and Swirler on the Flame Stability in a Model Combustor (모델연소기에서의 분사기와 선회기의 영향)

  • Park, Seung-Hun;Lee, Dong-Hun;Bae, Chung-Sik
    • 한국연소학회:학술대회논문집
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    • 1998.10a
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    • pp.9-21
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    • 1998
  • The optimization of frontal device including fuel nozzle and swirler is required to secure the mixing of fuel and air, and the combustion stability in the gas turbine combustor design for the reduction of pollutant emissions and the increase of combustion efficiency. The effects of injection nozzle and swirler on the flow field, spray characteristics and consequently the combustion stability, were experimentally investigated by measuring the velocity field, droplet sizes of fuel spray, lean combustion limit and the temperature field in the main combustion region. The effect of fuel injection nozzle was tested by adopting three different nozzles; a dual orifice fuel nozzle, a hollow cone nozzle and a solid cone nozzle. These tests were combined with the three different swirler geometries; a dual-stage swirler with 40$^{\circ}$ /-4 5$^{\circ}$ vanes and two single-stage swirlers with 40$^{\circ}$ vane angle having 12 and 16vanes, respectively. Flow fields and spray characteristics were measured with APV(Adaptive Phase Doppler Velocimetry) under atmospheric condition using kerosine fuel. Temperatures were measured by Pt-PtI3%Rh, R-type thermocouple which was 0.2mm thick. It was found that the dual swirler resulted in the biggest recirculation zone with the highest reverse flow velocity at the central region, which lead the most stable combustion. The various combustion characteristics were observed as a function of the combination between the injector and swirler, that gave a tip for the better design of gas turbine combustor.

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Effect of Intake Flow Control Method on Part Load Performance in SI Engine(1) - Comparison of Throttling and Masking (스파크점화기관에서 흡기제어 방식이 부분부하 성능에 미치는 영향(1) - 스로틀링과 마스킹의 비교)

  • Kang, Min Gyun;Ohm, Inyong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.2
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    • pp.156-165
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    • 2014
  • This paper is the first investigation on the effect of flow control methods on the part load performance in a spark ignition engine. For comparison of the methods, two control devices, port throttling and masking, were applied to a conventional engine without any design change of the intake port. Steady flow evaluation shows that steady flow rates per unit opening area and swirl ratio are very low compared with the port throttling and saturated from mid-stage valve lift, however, swirl increases slightly as the lift is higher in case of 1/4 masking control. In the part load performance, the effect of simple port throttling on lean misfire limit expansion is limited and insufficient; on the other hand a masking improves the limit considerably without any port modification for increasing swirl. Also the results show that the intake flow control improves the combustion with following two mechanisms: stratification induced by the combination of the flow pattern and the fuel injection timing attribute to ignition ability and the intensified flow ensure fast burn. In addition fuel consumption reduces under the flow controls and the reduction rate is different according to the operation conditions and control methods. At the Stoichiometric and/or low speed and low load the throttling method is more advantageous; however vice versa at lean and high load condition. Finally, the throttling is more efficient for HC reduction than masking, on the other side the NOx emissions increase under the masking and decrease under the port throttling compared with conventional port scheme.

Research on the Low-Frequency Combustion Characteristics of an Oxygen-Rich Preburner (산화제 과잉 예연소기 저주파 연소특성 연구)

  • Moon, Insang;Moon, Ilyoon;Ha, Seong-Up
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.1
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    • pp.89-96
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    • 2013
  • Combustion pressures were measured to study combustion stability for an oxygen rich preburner by both of static and dynamic pressure sensors. The resolutions of each static and dynamic pressure sensor are the 1,000 Hz and 25,600 Hz, respectively. The nominal combustion pressure of the preburner was 200 bar but 80 bar was used at the several initial tests for the safety reason. Two stage ignition was applied to reduce the ignition impact for every tests including the tests with 200 bar combustion pressure. The tests lasted for 10 sec. max. and a little fluctuations of pressure was observed during the main mode. The measured pressures were studied by FFT analysis and no noticeable frequency coupling was found. Thus the preburner can be regarded as stable and it can be utilized for further study on staged combustion cycle liquid rocket engine.