• 제목/요약/키워드: Laser melting

검색결과 230건 처리시간 0.024초

SLM법으로 매크로 육각다공질 구조를 부여한 치과 임플란트의 역학 분석 (Mechanical Analysis of Macro-Hexagon Porous Dental Implant Using Selective Laser Melting Technique)

  • 김부섭;최성민
    • 대한치과기공학회지
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    • 제33권1호
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    • pp.55-61
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    • 2011
  • Purpose: In this study, FEM(Finite Element Method) and bending strength test was conducted using normal implant and porous implant for the mechanical estimation of porous dental implant made by SLM method. Methods: Mechanical characteristics of PI(porous implant) and NI(normal implant) applied distributed loads(200N, 500N) were observed through FEM analysis. And each bending strength was gotten through bending test using MTS(Mechanical Test System, Instron 8871). Results: The result of FEM analysis was observed that stress difference between upper and surface of PI was 12 times, while NI was 2 times. The result of bending test was observed that bending strength of PI was lower than NI. we made a decision about this result that cross-sectional area of NI was larger than the PI. Conclusion: The stress shielding ability of porous implant was better than normal implant through result of FEM analysis. And bending strength of porous implant was lower than NI. We think that cause of this result was difference of cross-sectional area.

다공질 양극산화 피막을 이용한 고균일 다결정 살리콘의 성장 (Growth of High Uniform Polycrystalline Grain on the Highly Ordered Porous Anodic Alumina)

  • 김종연;한진우;김영환;김병용;서대식
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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    • pp.375-375
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    • 2007
  • In the conventional crystallization method, thepoly-Si TFTs show poor device-to-device uniformity because of the random location of the grain boundaries. However, our new crystallization method introduced in this paper employed substrate-embedded seeds on the highly ordered anodic alumina template to control both the location of seeds and the number of grain boundaries intentionally. In the process of excimer laser crystallization (ELC), a-Si film deposited on the anodic alumina by low pressure chemical vapor deposition (LPCVD) is transformed into fine poly-Si grains by explosive crystallization (XC) prior to primary melting. At the higher energy density, the film is nearly completely melted and laterally grown by super lateral growth (SLG) from remained small part of the fine poly-Si grains as seeds at the Si/anodic alumina interface. Resultant grain boundaries have almost linear functions of the number of seeds in concavities of anodic alumina which have a constant spacing. It reveals the uniformity of. device can be enhanced prominently by controlling location and size of pores which contains fine poly~Si seeds under artificial anodizing condition.

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DED 기술을 이용한 고속도 공구강 M4 분말 적층에 관한 연구 (Study of High Speed Steel AISI M4 Powder Deposition using Direct Energy Deposition Process)

  • 이은미;신광용;이기용;윤희석;심도식
    • 소성∙가공
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    • 제25권6호
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    • pp.353-358
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    • 2016
  • Direct energy deposition (DED) is an additive manufacturing technique that involves the melting of metal powder with a high-powered laser beam and is used to build a variety of components. In recent year, it can be widely used in order to produce hard, wear resistant and/or corrosion resistant surface layers of metallic mechanical parts, such as dies and molds. For the purpose of the hardfacing to achieve high wear resistance and hardness, application of high speed steel (HSS) can be expected to improve the tool life. During the DED process using the high-carbon steel, however, defects (delamination or cracking) can be induced by rapid solidification of the molten powder. Thus, substrate preheating is generally adopted to reduce the deposition defect. While the substrate preheating ensures defect-free deposition, it is important to select the optimal preheating temperature since it also affects the microstructure evolution and mechanical properties. In this study, AISI M4 powder was deposited on the AISI 1045 substrate preheated at different temperatures (room temperature to $500^{\circ}C$). In addition, the micro-hardness distribution, cooling rates, and microstructures of the deposited layers were investigated in order to observe the influence of the substrate preheating on the mechanical and metallurgical properties.

3D-printed titanium implant with pre-mounted dental implants for mandible reconstruction: a case report

  • Park, Jung-Hyun;Odkhuu, Michidgerel;Cho, Sura;Li, Jingwen;Park, Bo-Young;Kim, Jin-Woo
    • Maxillofacial Plastic and Reconstructive Surgery
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    • 제42권
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    • pp.28.1-28.4
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    • 2020
  • Background: This clinical case presented a novel method of segmental mandible reconstruction using 3D-printed titanium implant with pre-mounted dental implants that was planned to rehabilitate occlusion. Case presentation: A 53-year-old male who suffered osteoradionecrosis due to the radiation after squamous cell carcinoma resection. The 3D-printed titanium implant with pre-mounted dental implant fixtures was simulated and fabricated with selective laser melting method. The implant was successfully inserted, and the discontinuous mandible defect was rehabilitated without postoperative infection or foreign body reaction during follow-ups, until a year. Conclusions: The 3D-printed titanium implant would be the one of the suitable treatment modalities for mandible reconstruction considering all the aspect of mandibular functions.

Er:YAG 레이저를 이용한 법랑질과 상아질의 절삭율 연구 (Comparative Study of the Ablation Rates of Er: YAG Laser Irradiation on Dentin and Enamel)

  • 김근아;안용우;고명연;박준상
    • Journal of Oral Medicine and Pain
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    • 제30권1호
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    • pp.131-140
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    • 2005
  • 이 연구의 목적은 어븀 야그 레이저의 상아질과 법랑질에서의 절삭율을 조사하고 레이저 절삭후의 형성된 와동의 미세구조적 변화를 전통적인 핸드피스 드릴을 이용한 와동의 미세구조적 변화와 비교하기 위함이다. 사용된 어븀 야그 레이저는 20 Hz, 15 Hz의 주파수에서 200 mJ, 250 mJ, 300 mJ의 에너지 레벨로 나누어 조사하였다. 다음과 같은 결과가 얻어졌다. 1. 3 W-6 W의 에너지 세기로 조사한 상아질 그룹에서의 절삭율은 약 $1.103{\sim}2.639mm^3/sec$ 이었고 4.5 W$\sim$6 W의 에너지 세기에서는 유의한 절삭율의 차이가 없었다. 2. 3 W-6 W의 에너지 세기로 조사한 법랑질 그룹에서의 절삭율은 약 $0.413{\sim}0.969mm^3/sec$ 이었고 4 W$\sim$6 W의 에너지 세기에서는 유의한 절삭율의 차이가 없었다. 3. 전통적 고속핸드피스 드릴로 삭제된 와동을 주사전자현미경으로 관찰한 결과 도말층으로 덮인 비교적 편평한 표면을 보였다. 4. 레이저로 삭제된 상아질 와동을 주사전자현미경으로 관찰한 결과 도말층이 없으며 상아세관이 열려있는 것이 관찰되었다. 하지만 3 W 이상의 에너지 세기로 조사한 와동에서는 표면이 불규칙하며 파편들이 헐겁게 붙어있는 것이 관찰되었다. 5. 레이저로 삭제된 법랑질 와동을 주사전자현미경으로 관찰한 결과 심하게 파괴된 면이 6 W에서 보였으며 3 W의 에너지 세기에서는 용융된 구상물질이 관찰되었다. 하지만 4 W의 에너지 세기로 조사한 그룹에서는 깨끗하게 절삭된 면이 관찰되었다. 따라서 어븀야그 레이저를 이용하여 치아를 삭제할 때에 가장 효과적이며 열적 손상을 줄일 수 있는 에너지 세기는 상아질에서는 3 W, 법랑질에서는 4 W가 될 수 있을 것이다. 하지만 더 많은 연구와 추가적인 자료들이 필요할 것으로 사료된다.

Al합금 펄스 Nd:YAG 레이저 점 용접부의 균열 발생기구 (Mechanism of Crack Formation in Pulse Nd YAG Laser Spot Welding of Al Alloys)

  • 하용수;조창현;강정윤;김종도;박화순
    • Journal of Welding and Joining
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    • 제18권2호
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    • pp.213-213
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    • 2000
  • This study was performed to investigate types and formation mechanism of cracks in two Al alloy welds, A5083 and A7NO1 spot-welded by pulse Nd: YAG laser, using SEM, EPMA and Micro-XRD. In the weld zone, three types of crack were observed: center line crack($C_{C}$), diagonal crack($C_{D}$), and U shape crack($C_{U}$). Also, HAZ crack($C_{H}$), was observed in the HAZ region, furthermore, mixing crack($C_{M}$), consisting of diagonal crack and HAZ crack was observed.White film was formed at the hot crack region in the fractured surface after it was immersed to 10%NaOH water. In the case of A5083 alloy, white films in C crack and $C_D crack region were composed of low melting phases, Fe₂Si$Al_8$ and eutectic phases, Mg₂Al₃ and Mg₂Si. Such films observed near HAZ crack were also consist of eutectic Mg₂Al₃. In the case of A7N01 alloy, eutectic phases of CuAl₂, $Mg_{32}$ (Al,Zn) ₃, MgZn₂, Al₂CuMg and Mg₂Si were observed in the whitely etched films near $C_{C}$ crack and $C_{D}$ crack regions. The formation of liquid films was due to the segregation of Mg, Si, Fe in the case of A5083 alloy and Zn, Mg, Cu, Si in the case of A7N01 aooly, respectively.The $C_{D}$ and $C_{C}$ cracks were regarded as a result of the occurrence of tensile strain during the welding process. The formation of $C_{M}$ crack is likely to be due to the presence of liquid film at the grain boundary near the fusion line in the base metal as well as in the weld fusion zone during solidification. The $C_{U}$ crack is considered a result of the collapsed keyhole through incomplete closure during rapid solidification. (Received October 7, 1999)

3D 프린팅 된 서베이드 금관과 금속 프레임워크를 이용한 양악 가철성 의치 수복 증례 (3D printed surveyed restoration and metal framework in removable dentures: A case report)

  • 박송이;박상원;박찬;장우형;윤귀덕
    • 대한치과보철학회지
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    • 제61권2호
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    • pp.153-159
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    • 2023
  • 임플란트를 비롯한 고정성 보철물 제작에 있어서 Computer-aided design-computer-aided manufacturing 기술이 많이 사용되어 왔지만 가철성 의치의 경우 Selective laser melting 방식의 레이저 분말의 융합과정에서 오차가 생기면 융착 부족이나 과융합 등의 오차가 발생하여 정밀도를 크게 손상시킬 수 있어 여전히 기존의 아날로그 방식의 제조법을 사용하고 있다. 최근 CAD 소프트웨어의 발달로 가상의 서베잉과 프레임워크의 디자인이 가능해지고 이렇게 디자인된 형태를 밀링이나 3D 프린팅과 같은 방식으로 제작할 수 있게 되면서 전통적인 의치제작 방식 중 납형 제작이나 온성과 같은 과정을 대체할 수 있게 되었고, 제작 소요되는 시간과 비용을 줄일 수 있다. 따라서 본 증례는 CAD 소프트웨어 상에서 디지털 서베잉을 시행하여 서베이드 금속도재관을 제작하고 금속 프레임워크를 디자인하여 이를 3D 프린팅 하는 디지털 방식의 상하악 가철성 의치를 제작하여 좋은 임상 결과를 얻었기에 보고하는 바이다.

Ti-49.5Ni (at%)합금의 다공성 구조가 뼈 세포 흡착에 미치는 영향 (Effect of Pore Structures of a Ti-49.5Ni (at%) Alloy on Bone Cell Adhesion)

  • 임연민;최정일;강동우;남태현
    • 한국재료학회지
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    • 제22권2호
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    • pp.66-70
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    • 2012
  • Ti-Ni alloys are widely used in numerous biomedical applications (e.g., orthodontics, cardiovascular science, orthopaedics) due to their distinctive thermomechanical and mechanical properties, such as the shape memory effect, superelasticity and low elastic modulus. In order to increase the biocompatibility of Ti-Ni alloys, many surface modification techniques, such as the sol-gel technique, plasma immersion ion implantation (PIII), laser surface melting, plasma spraying, and chemical vapor deposition, have been employed. In this study, a Ti-49.5Ni (at%) alloy was electrochemically etched in 1M $H_2SO_4$+ X (1.5, 2.0, 2.5) wt% HF electrolytes to modify the surface morphology. The morphology, element distribution, crystal structure, roughness and energy of the surface were investigated by scanning electron microscopy (SEM), energy-dispersive Xray spectrometry (EDS), X-ray diffractometry (XRD), atomic force microscopy (AFM) and contact angle analysis. Micro-sized pores were formed on the Ti-49.5Ni (at%) alloy surface by electrochemical etching with 1M $H_2SO_4$+ X (1.5, 2.0, 2.5) wt% HF. The volume fractions of the pores were increased by increasing the concentration of the HF electrolytes. Depending on the HF concentration, different pore sizes, heights, surface roughness levels, and surface energy levels were obtained. To investigate the osteoblast adhesion of the electrochemically etched Ti-49.5Ni (at%) alloy, a MTT test was performed. The degree of osteoblast adhesion was increased at a high concentration of HF-treated surface structures.

Role of span length in the adaptation of implant-supported cobalt chromium frameworks fabricated by three techniques

  • Zhou, Ying;Li, Yong;Ma, Xiao;Huang, Yiqing;Wang, Jiawei
    • The Journal of Advanced Prosthodontics
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    • 제9권2호
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    • pp.124-129
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    • 2017
  • PURPOSE. This study evaluated the effect of span length on the adaptation of implant-supported cobalt chromium frameworks fabricated by three techniques. MATERIALS AND METHODS. Models with two solid abutment analogs at different inter-abutment distances were digitized using a laboratory scanner. Frameworks of two-, three-, and four-unit fixed prostheses were designed by a computer. Six dots with a diameter of 0.2 mm were preset on the surface of each framework. A total of 54 implant-supported cobalt chromium frameworks were fabricated by milling, selective laser melting (SLM), and cast techniques. The frameworks were scanned and exported as Stereolithography files. Distances between two dots in X, Y, and Z coordinates were measured in both the designed and fabricated frameworks. Marginal gaps between the framework and the abutments were also evaluated by impression replica method. RESULTS. In terms of distance measurement, significant differences were found between three- and four-unit frameworks, as well as between two- and four-unit frameworks prepared by milling technique (P<.05). Significant differences were also noted between two- and three-unit frameworks, as well as between two- and four-unit frameworks prepared by cast technique (P<.05). The milling technique presented smaller differences than the SLM technique, and the SLM technique showed smaller differences than the cast technique at any unit prostheses (P<.05). Evaluation with the impression replica method indicated significant differences among the span lengths for any fabrication method (P<.05), as well as among the fabrication methods at any unit prostheses (P<.05). CONCLUSION. The adaptation of implant-supported cobalt chromium frameworks was affected by the span length and fabrication method.

PBF와 DED 공정으로 제조된 17-4PH 스테인리스 강의 미세조직 및 기계적 특성 평가 (Evaluation of Microstructure and Mechanical Properties in 17-4PH Stainless Steels Fabricated by PBF and DED Processes)

  • 윤종천;이민규;최창영;김동혁;정명식;최용진;김다혜
    • 한국기계가공학회지
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    • 제17권2호
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    • pp.83-88
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    • 2018
  • Additive manufacturing (AM) technologies have attracted wide attention as key technologies for the next industrial revolution. Among AM technologies using various materials, powder bed fusion (PBF) processes and direct energy deposition (DED) are representative of the metal 3-D printing process. Both of these processes have a common feature that the laser is used as a heat source to fabricate the 3-D shape through melting of the metal powder and solidification. However, the material properties of the deposited metals differ when produced by different process conditions and methods. 17-4 precipitation-hardening stainless steel (17-4PH SS) is widely used in the field of aircraft, chemical, and nuclear industries because of its good mechanical properties and excellent corrosion resistance. In this study, we investigated the differences in microstructure and mechanical properties of deposited 17-4PH SS by PBF and DED processes, including the heat treatment effect.