• Title/Summary/Keyword: Laser material Processing

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Wettability Characteristics of the Laser Grooved Surfaces (Laser Groove 표면의 젖음 특성에 관한 연구)

  • Jang, Mu Yeon;Kim, Tae Wan
    • Tribology and Lubricants
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    • v.35 no.5
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    • pp.294-299
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    • 2019
  • Most previous studies on water repellent surfaces using lasers rely on the use of pico- or femtosecond lasers. However, in industrial application, these methods have the disadvantages of high cost and low efficiency. In this study, we implement a hydrophobic surface using a high-power general-purpose diode laser. We have fabricated the microsurface using laser groove processing technology, and we present the correlation of wettability characteristics with space and width. The metal material is stainless steel (SUS 304), and the groove height during laser processing is set to $30{\mu}m$ to evaluate the wettability based on the gap and width of various grooves. Results show that the contact angle of the groove-shaped surface is increased by $40^{\circ}$ or more as compared with the surface without patterning, and the contact angle in the parallel direction is greater than that in the perpendicular direction. Results from contact angle hysteresis measurement experiments show that the groove width has a greater influence on the contact angle history than does the gap between grooves. In addition, the coating reveals that the contact angle can be increased using a chemical method and that the laser grooving process can further improve the wetting properties of the surface.

Development of A Laser Cladding Process Monitoring System (I) -Extraction of optimal process variables (레이저클래딩 공정 모니터링 시스템 개발 (I) - 최적공정변수 추출)

  • 오기석;윤길상;조명우;김문기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.89-92
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    • 2000
  • Laser claddmg 1s thc deposition of material on the surface of a part or workpiece. Cladding of metals produces a 100% dense metallurgically-bonded coating with minimal dilution for enhanced corrosion, abrasion and wear resistance. Despite of minimal heat Input and reduced processing time, cladding quality 1s affected by various process condition such as laser power and feed rate. Therefore, it is necessary to develop the momtoring and control methods of laser cladding process for the best cladding quality. In this paper, laser cladding monitoring system using CCD camera for measuring cladding pool shape, and photo-diode sensor for detecting optical signal emitted from the cladding front is introduced The variables extracted using this system can be apphed to control the laser cladding system to achieve the best claddmg results..

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Development of laser tailored blank weld quality monitoring system (레이저 테일러드 블랭크 용접 품질 모니터링 시스템 개발)

  • 박현성;이세헌
    • Laser Solutions
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    • v.3 no.2
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    • pp.53-61
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    • 2000
  • On the laser weld production line, a slight alteration of the welding condition produces many defects. The defects are monitored in real time, in order to prevent continuous occurrence of defects, reduce the loss of material, and guarantee good quality. The measurement system is produced by using three photo-diodes for detection of the plasma and spatter signal in CO$_2$ laser welding. For high speed CO$_2$ laser welding, laser tailored welded blanks for example, on-line weld quality monitoring system was developed by using fuzzy multi-feature pattern recognition. Weld qualities were classified optimal heat input, a little low heat input, low heat input, and focus misalignment, and final weld quality were classified good and bad.

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Laser Soldering and Inspection of the Solder Joint (레이저 솔더링과 접합부 평가)

  • 한유희;김인웅;방남주
    • Laser Solutions
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    • v.2 no.1
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    • pp.38-42
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    • 1999
  • As very large scale integration technology has been developed, much more accurate, reliable technology is needed for outer lead bonding. Laser soldering has been researched as an alternative for fine pitch device bonding. This study is focused on how to select optimal laser soldering variables with which solder wets parent material, the microstructural results of laser soldering and the reliability test One of popular packages, QFP100 was soldered successfully with two kinds of solder. The inspection of the joint for reliability was carried out by optical microscope, SEM, EDAX and pull test, which demonstrated the superiority of laser soldering.

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A Study on Cladding using the $CO_2$ Laser ($CO_2$레이저 클래딩)

  • 윤상원;강영주;김재도
    • Proceedings of the KWS Conference
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    • 1996.10a
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    • pp.186-190
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    • 1996
  • Laser cladding is a technique for modification on surface in materials. This study describes a laser cladding equipment design and the results of laser cladding nickel on rolled steel for general structure. The laser clsdding equipment designed to consider continuous supply, a fixed quantity. The material used MC plastic. Laser cladding condition is found out by processing parameters. The experiment advanced to suppy substrate with powder. The substrate is rolled steel for general structure(KS D 3503) and powder is using the nickel powder for the corrosion resitance, wear resistance and surface hardness of materials. When the substrate travel on X-Y table, laser beam irradiates to prevent from oxidize with shielding gas on it. The obtained specimens measure the victors hardness test. For the research laser cladding results make a comparative study the microstructure.

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A study on the Fabrication of Graded-Boundary Ni-Cr/Steel Material by Laser Beam (레이저빔에 의한 계면경사 Ni-Cr/steel 재료 제조에 관한 연구)

  • 김재현;김도훈
    • Laser Solutions
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    • v.3 no.1
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    • pp.29-37
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    • 2000
  • For a development purpose of thick metal / metal Graded-Boundary Materials(GBM), a basic research on the fabrication of Ni-Cr/steel GBM was carried out by a laser beam and its mechanical properties and thermal characteristics were investigated. In order to produce a compositionally graded boundary region between substrate steel and added Ni-Cr alloy, a series of surface alloying treatments was performed with a high power CO$_2$ laser beam. Ni-Cr sheet was placed on a low carbon steel plate(0.18%C), and then a CO$_2$ laser beam was irradiated on the surface to produce a homogeneous alloyed layer. On this first surface-alloyed layer, another Ni-Cr sheet was placed and then the CO$_2$ laser beam was irradiated again to produce second surface-alloyed layer. Sequential repetitions of laser surface alloying treatment 4 times resulted in a graded-boundary region with the thickness of about 1.4mm. Simultaneous concentration profiles of different kinds of alloying elements(Ni and Cr) showed from 42%Ni, 45%Cr and 13%Fe on surface region to 0%Ni, 0%Cr and 99%Fe in substrate region. Also a thermal conductivity gradient resulted in graded-region and its value changed from 0.03㎈/cm s$\^{C}$ in surface region to 0.1㎈/cm s$\^{C}$ in substrate region. Microstructural observation showed that any visible root porosities and solidification shrinkage cracks were not formed in graded region between alloyed layer and substrate region during rapid cooling.

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Intense Pulsed Light object processing in compliance with a data forming method (데이타 포밍방식에 의한 Intense Pulsed Light의 객체처리)

  • Kim, Whi Young
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.5 no.4
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    • pp.1-9
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    • 2009
  • It establishes the nonlinear optics material recently on solid-state laser output side and from the infrared ray until is early has in the ultraviolet rays and the wavelength of broadband there makes be a possibility of getting the laser light which and in processing and measuring field it is widely used. Consequently, it used the pulse reiteration law from origination and nine as the fundamental wave direct plan it produced. intense it affixed the nonlinear optics material (KTP) in pulsed light and it got the green light. When inflicting a same energy in respectively reiteration mesh, intense interrelation of pulse light output and green light output between. It analyzed the conversion ratio which it follows in the mesh.

Nd:YAG Laser Cladding of Inconel with Wire Feeding (와이어 공급에 의한 Inconel의 Nd:YAG 레이저 클래딩)

  • Kim, Jae-Do;Bae, Min-Jong;Peng, Yun
    • Journal of Welding and Joining
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    • v.18 no.3
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    • pp.83-88
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    • 2000
  • Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal, resulting in low total heat input. The effects of Nd:YAG laser cladding with wire feeding on the mechanical properties of Inconel alloy were investigated. inconel alloy is used as the material of nuclear steam generator tubing because of its mechanical properties and corrosion resistance properties. The device for Nd:YAG laser cladding with wire feeding was designed. It consists of the wire feeding system, the wire cladding system and the shielding gas system which prevents the clad layer from being oxidized. Experimental as results indicated that the wire feeding direction and position were important for laser cladding with wire feeding. The wire feeding speed should be adapted according to cladding speed for good shaping of clad layer. The effect of heat on the HAZ size can be limited and the growth of grain size of HAZ size was not serious. The hardness of clad layer and heat affected zone increased with increasing of cladding speed.

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A Study on the Shape Correction of Stamped Parts by the Irradiation of Laser (레이저를 이용한 스탬핑 제품의 스프링백 형상교정에 관한 연구)

  • Shim, H.B.;Kim, D.W.
    • Transactions of Materials Processing
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    • v.18 no.7
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    • pp.519-530
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    • 2009
  • The study is concerned with shape correction of stamped product using the laser irradiation. As a fundamental study, laser irradiation process has been analyzed through the thermo-mechanical FE analysis. For the purpose of validation, laser scanning experiment has been carried out also. Since the deformation mechanism involved in the laser scanning is extremely complicated due to the highly temperature dependent material properties, the determination of laser scanning pattern is not easy for the application of real stamped parts. A simplified method for the application of springback correction has been suggested with the thermo-mechanical FE analysis.

A Design and Implement of the Medical Nd:YAG Laser Firmware under in ZCC method

  • Kim, Whi-Young
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.40.3-40
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    • 2001
  • The pulsed Nd:YAG laser is the most commonly used type of solid-state laser in many fields. In material processing and medical treatment, the power density control of a laser beam Considered to be significant, which depends on the flashlamp current pulse width and pulse repetition rate. For general laser power supply to control the laser power density, the secondary of the power transformer is connected to the rectifier and filter capacitor. The output of a rectifier is applied to a switching element in the secondary of the transformer. So power supply is complicated and the loss of switching is considerably. In addition, according to increasing pulse repetition rate, charged energy of energy-storage capacitor bank is not transferred sufficiently to flashlamp, and laser output efficiency decreases. In this study, we have ...

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