• 제목/요약/키워드: Laser hybrid welding

검색결과 103건 처리시간 0.022초

하이브리드 용접과 레이저 용접에 의한 세립강 용접부의 미세조직변화에 관한 연구 (Microstructure Evolution of UFG Steel Weld by Hybrid and Laser Welding)

  • 동현우;이목영;안용식
    • 동력기계공학회지
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    • 제14권3호
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    • pp.58-63
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    • 2010
  • A laser beam welding and an electric arc welding were combined, and the positive points of each welding method are drawn such as high speed, low thermal load, deep penetration, and high productivity. The fiber laser-MIG conjugated welding. namely the hybrid welding has been studied mainly for the automation industry of a pipeline welding. In this study, the MIG welding was combined with a fiber laser welding to make up the hybrid welding. The weld shapes, microstructures and mechanical properties for weld zones after the hybrid welding or only fiber laser welding were investigated on the 700 MPa grade Ultra Fine Grained(UFG) high strength steel. The amount of acicular ferrite in weld metals and HAZ(heat affected zone) was observed larger after hybrid welding compared with after only laser welding. The Vickers hardness of the top area of the fusion zone after fiber laser welding was higher compared with after hybrid welding.

디스크 레이저-아크 하이브리드 용접을 이용한 포지션 용접 (Position welding using disk laser-GMA hybrid welding)

  • 임현식;김정학;김철희;김정한
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1299-1306
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    • 2007
  • The combination of laser beam and electric arc sharing common weld pool has widely been investigated since the late seventies, but it is beginning of the industrial uses. Recently, laser-GMA hybrid welding process showed possibility to overcome the tight gap tolerance with improved productivity. The laser-arc hybrid welding process is inherently complex because it has three kinds of process parameters: arc welding, laser welding and hybrid welding parameters. In this study, the optimum range of the process parameters were determined by high speed image analysis which could unveil the welding phenomena in laser-arc hybrid welding. The laser-arc hybrid welding was applied for position welding from the flat position to the overhead position and the welding characteristics were investigated.

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레이저/아크 하이브리드용접기술의 최신 동향 (Recent Technological Tendency of Laser/Arc Hybrid Welding)

  • 김영식;길상철
    • Journal of Welding and Joining
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    • 제31권2호
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    • pp.4-15
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    • 2013
  • The laser/arc hybrid welding process is a new process combining the laser beam and the arc as welding heat source. The laser beam and arc influence and assist one another. By application of hybrid welding, synergistic effects are achievable, and disadvantage of the respective processes can be compensated. The laser-arc hybrid welding process has good potential to extend the field of applications of laser technology, and provide significant improvements in weld quality and process efficiency in manufacturing applications. This review analyses the recent advances in the fundamental understanding of hybrid welding processes using the works of the data base of Web of Science (SCI-Expanded) since the 2000 year. The research activity on the hybrid welding has been become more actively since 2006, especially in China, presenting the most research papers in the world. Since the hybrid welding process was adopted in manufacturing of the automobile in Europe in the early of 2000's, its adopting is widely expanded in the field of manufacturing of automobile, ship building, steel construction and the other various industry. The hybrid welding process is expected to advance toward higher productivity, higher precision, higher reliability through the mixing of high power and flexible fiber laser or disk laser and digitalized pulsed arc source.

LASER ARC HYBRID WELDING

  • Dilthey, Ulrich;Keller, Hanno
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.162-168
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    • 2002
  • Hybrid Welding means the coupling of the energy of two different energy sources in a common process zone. This paper describes prospects in laser-arc-hybrid-welding. Different kinds of lasers ($CO_2$ laser and Nd:YAG laser) and arc processes (TIG, Plasma and GMA) are considered.

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조선용 A-grade 강재에 대한 하이브리드 및 레이저 용접부의 용접성 비교 (The Comparison of Weldability in Hybrid & Laser Welded Ship Structure A-grade Steel)

  • 오종인;박호경;정은영;;방한서
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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    • pp.193-196
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    • 2006
  • Recently many research are going on in the field of application of Laser and Laser-Arc hybrid welding for superstructures such as ship-structures, transport vehicles etc. Therefore in this study an optimized welding condition and numerical simulation for hybrid welding by using previous numerical analysis which is used to calculate the heat source for Laser and Laser-Arc hybrid welding has been analyzed. For this purpose, fundamental welding phenomena of hybrid process(Laser+MIG) are determined based on the experiments. In order to calculate temperature and residual stress distribution in Laser and Laser-Arc hybrid welds, finite element heat source model is developed on the basis of experiment results and characteristics of temperature and residual stress distribution in Laser and Laser-Arc hybrid welds are understood from the result of simulation and found comparable to the experimental values.

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내면 용접부재의 전자세 레이저-아크 하이브리드 용접 연구 (Position welding for internal welded specimen using laser-GMA hybrid welding)

  • 안영남;김철희;김정한
    • Journal of Welding and Joining
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    • 제33권1호
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    • pp.54-60
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    • 2015
  • Laser-arc hybrid welding has been considered as an effective pipe girth welding process since early 2000's. Tolerance for fit-up offsets such as gap and edge misalignment is one of most important requirements in pipe girth laser-arc hybrid welding, and several approaches using parameter optimization, a laser beam scanning and an arc oscillation have been tried. However the required offset tolerance has not been fully accomplished up to now and laser-arc hybrid welding has not been widely applied in pipeline construction than expected, despite of its high welding speed and deep penetration. In this study, internal welding was adopted to ensure the offset tolerance and sound back bead. The effect of welding parameters on bead shape was investigated at the flat position. Also tolerances for gap and edge misalignment were verified as 0.5 mm and 2.0 mm, respectively. The position welding trials were conducted at several welding positions from the flat to the overhead position in a downward direction. With the fixed welding speed, arc current for gas metal arc welding current and laser output power, adequate welding voltages for gas metal arc welding were suggested for each position.

$CO_2$ 레이저-MIG 하이브리드 용접부 용입깊이에 미치는 레이저 및 아크 출력의 영향 (Effects of laser and arc power on the penetration depth in $CO_2$ laser-MIG hybrid welding)

  • 홍승갑;이종봉
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
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    • pp.81-83
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    • 2003
  • The potential advantages of the hybrid welding process are improved weld penetration, enhanced gap tolerance, control of weld metal composition, and improved weld quality in comparison to laser or arc welding. Especially, the deep penetration of hybrid welding is very attractive in welding of thick plates. In this study, therefore, the influence of arc power in hybrid welding on detailed bead dimensions at different laser power levels was investigated.

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조선 적용을 위한 하이브리드 레이저 용접 캐리지 개발 (Development of the Hybrid Laser Welding Carriage for Shipbuilding)

  • 신정현;이윤식;류상훈;성희준
    • 한국레이저가공학회지
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    • 제11권3호
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    • pp.21-24
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    • 2008
  • Hybrid laser welding technology is a good process to reduce a thermal distortion and increase the productivity. However, it requires a high investment and a massive modification of the fabrication line such as a gantry system, milling machine for the edge preparation, high power laser system and weld machine. Therefore the development of an economical laser welding system is a crucial point to apply this system in shipbuilding yard. In this study, a portable hybrid laser welding carriage was developed for I-butt joint without edge milling. It is expected that the carriage type system could reduce investment cost.

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강의 레이저-아크 하이브리드 용접시 공정변수에 따른 비드용접특성 (I) - 보호가스 유량 및 레이저 아크간 거리의 영향 - (The characteristics of bead welding on steel with process parameter during the laser-arc hybrid welding(I) - Effect of flow rate of shield gas and distance between laser and arc -)

  • 김종도;명기훈;송무근;오재환;서정
    • Journal of Welding and Joining
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    • 제33권2호
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    • pp.85-90
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    • 2015
  • Recently many studies for improvement of productivity and automation of process are in progress, and among others, laser-arc hybrid welding that combined laser and arc has attracted much attention. Since parameters by interactions as well as the parameters of each heat source should be considered, There are a lot of hardship in actual application, even though many researches have been done so far. Therefore in this study, bead welding was done to examine the effects of the flow rate of shield gas and the distance between laser and arc during laser-arc hybrid welding. As for hybrid heat source, disk laser and MIG were used. As experiment result, sound bead and weld with no defect were formed when the flow rate of front and rear shield gas were respectively 20 l/min and 15 l/min, and deep penetration was done at DLA=3 mm.

APPLYING LASER-ARC HYBRID WELDING TECHNOLOGY FOR LAND PIPELINES

  • Booth, G-S;Howse, D-S;Woloszyn, A-C;Howard, R-D
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.169-175
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    • 2002
  • World demand for natural gas has generated the need for many new land transmission pipelines to be installed in the next decade or so. Although mechanized gas metal arc welding is well developed, there are opportunities for cost savings by using alternative welding processes. Hybrid Nd:YAG laser - gas metal arc welding enables fibre optic delivery of the laser energy to a robotic welding head to be combined with the addition of extra energy and a consumable to produce good quality, deep penetration welds in a single pass. The present paper describes initial procedure development to optimize the laser and gas metal arc welding parameters for making joints in pipeline steel. Satisfactory joint quality was obtained and it is intended to develop the process to prototype field trials.

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