• 한국광학회지
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• 제5권1호
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• pp.138-143
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• 1994

거친 표면을 가진 물체의 미소변위를 1차원 CCD소자와 레이저 스펙클(laser speckle) 방법을 이용하여 측정하였다. 거친 표면에서 산란된 레이저 광이 이루는 스펙클 무늬를 물체의 이동 전후에 얻고, 그것의 상호상관함수(cross-correlation)를 계산하여 스펙클 변위를 계산한다. 1차원 CCD소자를 이용하여 물체이동 전후의 스펙클 무늬를 측정하고, 레이저 스펙클 변위값을 386 PC로 인터페이스하여 PC에서 계산한다. 사용한 CCD 소자의 화소 간격은 $15\mu\textrm{m}$이고, 화소의 개수는 1728개이다. 스펙클 변위와 물체의 이동거리와는 비는 레이저 빔의 파면의 곡률에따라 1.03으로부터 5.20까지 변화한다. CCD 픽셀의 간격이 $15\mu\textrm{m}$이므로 물체의 $3\mu\textrm{m}$ 이동을 감지해 낼 수 있다.

• 한국기계가공학회지
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• 제21권5호
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• pp.46-52
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• 2022

Although pipe performs various functions in industrial sites and residential spaces, if it is damaged due to corrosion caused by the external environment, it may cause equipment failure or a major accident. For this reason, various studies for safety management are being conducted, but studies on detecting corrosion or cracks on the pipe surface using a laser displacement sensor have hardly been conducted. Therefore, in this study, the corrosion degree of the pipe surface was compared and classified into 4 corrosion conditions, and inspection equipment using a laser scanner was manufactured. The corrosion height was calculated from the four surface data obtained from the measuring equipment and applied to various CNN algorithms, and 91% accuracy was obtained during training using the Modified VGGNet16 code with reduced number of parameters.

• International Journal of Precision Engineering and Manufacturing
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• 제4권4호
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• pp.57-63
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• 2003

Machining information such as form accuracy and surface roughness is an important factor for manufacturing precise parts. To this regard, OMM (On the Machine Measurement) has been researched for last several decades to alternate CMM (Coordinate Measurement Machine) process. In this research, the OMM system with a laser displacement sensor was developed for measuring form accuracy and surface roughness of the machined workpiece on the machine tool. The surface roughness was estimated comparing the sensory signal with the reference data measured from master specimen. Also, form accuracy was determined from the moving averaged raw data. In addition, the geometric error map constructed beforehand using the geometric errors of the machine tool was used to compensate the obtained form accuracy. The overall performance was compared with CMM result, and verified the feasibility of the measurement system.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.115-118
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• 2005

A workpiece with a large surface area is likely to be uneven due to form error and waviness. These geometric disturbances can cause inaccurate micro shapes to be formed when micro features are micro-grooved into the surface and cause the resulting workpiece to fail to function as desired. Thus, real-time measurement and compensation is required to guarantee the form accuracy of micro features while machining a workpiece with a large surface area. In this study, a method is suggested for real-time measurement of geometric error for the micro grooving of a large flat surface using a laser displacement sensor. The measurements are demonstrated for the workpieces with large surface areas and the experimental results show that the waviness and form error are well detected.

• 한국정밀공학회지
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• 제18권6호
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• pp.9-18
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• 2001

• 한국정밀공학회지
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• 제24권10호
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• pp.64-74
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• 2007

Because of the size and environment in the shipbuilding process, the portable type robot is required for the automatic seam tracking. For this reason, the structure of laser sensor should be considered in the initial design step and the coordinate transformation between welding robot and laser sensor, which is joint finder, must be identified exactly and the real time tracking algorithm based on these consideration could be developed. In this research, laser displacement sensor in which its structure is laser beam's vertical projection, is developed to recognize the location of weld joint. In practical applications, however, images of weld joints are often degraded because of the surface specularity or spatter. To overcome the problem, the constrained joint finding algorithm is proposed. In the approach of coordinate conversion rule for the visual feedback control among welding torch, robot body and laser sensor is applied by the same reference point method. In the real time seam tracking algorithms we propose constrained sampling method which uses look ahead distance. The RLS(Recursive Least Square) filter is applied to obtain the smooth tracking path from the sensitive edge data. From the experimental results, we could see the possibility that the developed laser sensor with proposed processing algorithm and real time seam tracking method can be used as a welding under the shipbuilding condition.

• 한국건설관리학회논문집
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• 제24권2호
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• pp.70-78
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• 2023

선행연구에서는 지중경사계의 문제점인 1) 지중경사계관 설치의 어려움, 2) 단면 변위 파악의 한계성, 3) 인력 중심의 계측 방식을 해결하기 위한 2D LiDAR 센서 기반의 흙막이 벽체 변위 계측 시스템을 개발하였다. 본 연구의 목적은 선행연구에서 개발된 흙막이 벽체 변위 계측 시스템 내 탑재될 변위 분석 알고리즘을 선정하는 것이다. 변위 분석 알고리즘 선정 결과, 변위 추정 오차가 2mm인 M3C2 알고리즘이 흙막이 벽체 변위 분석 알고리즘으로 선정되었다. 본 연구 결과에서 선정된 M3C2 알고리즘이 흙막이 벽체 변위 계측 시스템에 탑재되고 수차례의 현장 실험을 통해 변위 분석 결과의 신뢰성이 담보될 경우 흙막이 벽체 변위 계측 시스템이 현행 계측관리 대비 변위 계측의 편리성 측면에서 효과적으로 흙막이 벽체의 변위를 관리할 수 있을 것으로 판단된다.

• 대한기계학회논문집A
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• 제33권6호
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• pp.614-619
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• 2009

An engine for marine propulsion and power generation consists of several cylinder liner-piston sets. And the oil groove is on the cylinder liner inside wall for the lubrication between a piston and cylinder. The machining process of oil groove has been carried by manual work so far, because of the diversity of the shape. Recently, we developed an automatic grinding robot system for oil groove machining of engine cylinder liners. It can covers various types of oil grooves and adjust its position by itself. The grinding robot system consists of a robot, a machining tool head, sensors and a control system. The robot automatically recognizes the cylinder liner's inside configuration by using a laser displacement sensor and a vision sensor after the cylinder liner is placed on a set-up equipment.

• 한국정밀공학회지
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• 제16권10호
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• pp.203-208
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• 1999

By tilting the reference mirror of Twynman-Green interferometer having a reference mirror and a moving mirror, firinge pattern composed of bright and dark parallel lines can be obtained and the fringe pattern is shifted according to the displacement of the mowing mirror. Several studies are executed for displacement measurement by detecting the intensity of the fringe with photo-diodes having small detecting area. In this study, to improve the sensitivity and robustness, the intensity of fringe is detected by using a large-area quadratic photo-diode masked with a grating panel having four kinds of binary grating having phase-difference of 0, {\pi}$/4, {\pi}$/2, 3 {\pi}$/4. The phase of the fringe is calculated with a simple 4-buckets algorithm. A experimental result shows that standard deviation of 5.653 nm is obtained comparing with a capacitive type gap sensor having nearly 1 nm accuracy.

• 한국정밀공학회지
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• 제24권9호
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• pp.60-67
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• 2007

A signal conditioning circuit for capacitive displacement sensors was developed using a high frequency modulation/demodulation method, and its performance was evaluated. Since capacitive displacement sensors can achieve high resolution and linearity, they have been widely used as precision sensors within the range of several hundred micrometers. However, they inherently have a limitation in low frequency range and some nonlinearity characteristics and so a specially designed signal conditioning circuit is needed to handle these properties. The developed signal processing circuit consists of three parts: linearization, modulation/demodulation, and nonlinearity compensation. Each part was constructed discretely using several IC chips and passive elements. An evaluation system for precision displacement sensors was developed using a laser interferometer, a precision stage, and a PID position controller. The signal processing circuit was tested using the evaluation system in the respect of resolution, repeatability, linearity, and so on. From the experimental results, we know that a highly linear voltage output can be obtained successfully, which is proportional to displacement and the nonlinearity of output is less than 0.02% of full range. However, in the future, further investigation is required to reduce noise level and phase delay due to a low-pass filter. The evaluation system also can be applied effectively to calibration and evaluation of precision sensors and stages.