• Title/Summary/Keyword: Laser Surface Treatment

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Improving the Residual Stress Characteristics of the Metal Surface by Nd:YAG Laser Shock Peening (Nd:YAG 레이저 충격 피닝에 의한 금속표면의 잔류응력 특성 개선)

  • Yang, Se-Young;Choi, Seong-Dae;Jun, Jea-Mok;Gong, Byeong-Chae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.4
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    • pp.539-547
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    • 2010
  • Laser shock peening is useful to improve fatigue characteristic of multiple number of metals and alloys. This process induces a compressive residual stress on the metal surface, and when tensile load is applied, growth of crack is delayed and which changes the characteristic of the metal surface. It is an innovative surface treatment technique for strengthening metals. Specimens of SM45C are used in this study. The effect of an inertial tamping layer on the residual stress field using laser shock peening setup and Nd:YAG laser power is evaluated. Residual stress distribution measured by X-ray diffraction. As a result of this study it can be presented that following condition of Nd:YAG laser power and inertial tamping layer parameters, compressive residual stress is generated on the surface of the SM45C. Results to experimental data indicate that laser shock peening has great potential as a means of improving the mechanical performance of the metal surface.

Wear characteristics of High Carbon 9CrSi Alloy Steel of Laser Surface Cladding (Laser Surface Cladding 고탄소 9CrSi 합금강의 마모 특성)

  • Yu, Neung-Hui;Gang, Seong-Gun
    • Korean Journal of Materials Research
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    • v.11 no.10
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    • pp.813-819
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    • 2001
  • The microstructure and the distribution of hardness of Co and A1 alloy powder cladding layer in high carbon 9CrSi alloy steel for roll materials cladded by laser surface cladding were investigated. And, for the evaluation of soundness as the roll materials, we examined the wear resistance of the cladding materials with the wear appratus of pin on disc type. The experimental results showed that the microstructure of laser cladding layer was constituted with the clad surface layer, the alloy layer, the heat treatment layer with base metal. The wear resistance of Ni alloy Powder cladding material was superior to that of Co alloy powder cladding material both at the low speed (0.46m/s) and the high speed(0.92m/s). It seemed that the behavior of wear showed the abrasive wear at the early stage and the adhesive wear at the late stage.

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AN EFFECT OF Nd : VAG LASER IRRADIATION ON THE MICROHARDNESS OF ROOT SURFACE (Nd : YAG layer 조사가 치근면의 미세경도에 미치는 영향)

  • Ahn, Jae-Hyeun;Kim, Byung-Ok;Han, Kyung-Yoon
    • Journal of Periodontal and Implant Science
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    • v.25 no.3
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    • pp.614-622
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    • 1995
  • Root caries is very frequently developed on exposed root surface after periodontal surgical treatment. In order to determine the anti-caries effect of Nd : YAG laser irradiation on periodontally exposed root surface, 40 mandibular molar teeth that had been extracted due to excessive periodontal destruction were used as the experimental teeth. All teeth were treated by the same procedure as conventional periodontal root treatment, ie thorough scaling, root planing and root conditioning with tetracycline HCl(100mg/ml, 5min.). Within middle one third of root, mesial half surface(20) or distal half surface(20) was randomly irradiated at various power of 1.0W, 2.0W, 3.0W and 4.0W for 60 seconds by non-contact(5mm) delivery of a pulsed Nd : YAG laser(EN.EL.EN060, Italy). The microhardness was measured by Vikers microhardness tester(Wilson, USA) at 2mm/second of jog speed under 100gm load. The difference of microhardness between irradiated side and non-irradiated side was statistically analyzed ANOVA and Duncan's method. Following results were obtained ; 1. The microhardness(Knoop hardness number) was significantly higher in laser irradiated surface than non-irradiated surface(p<0.05). 2. There was no significant difference in microhardness between experimental groups classified by different laser power(p>0.1). The results suggest that Nd : YAG laser irradiation on exposed root suface after periodontal therapy may inhibit the root caries development by enhancing surface microhardness.

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Study on the Bonding Process between Thin film and Piezoelectric Materials (박막과 압전 재료 결합에 관한 연구)

  • Chong, Woo-Suk;Kim, Gi-Beum;Hong, Chul-Un
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.11
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    • pp.1014-1018
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    • 2005
  • The purpose of this study is to obtain strong bond strength at the interface between piezoelectric substrates and semiconductor thin films to be applied for the manufacture of high-performance acoustic wave semiconductor coupled device. For this purpose, we have compared and examined the effects of different surface treatment methods on hydrophile properties at the surface of the piezoelectric substrates. Moreover, we have observed the effect of microwave and laser on the elimination of water molecules at the interface. As for the piezoelectric substrates, dry method for surface treatment was found to be superior in the control of hydrophilicity of the surface compared to wet method. On the other hand, both microwave and laser were found to be effective in the elimination of water molecules in the interface.

Evaluation of Bonding Performance of Hybrid Materials According to Laser and Plasma Surface Treatment (레이저 및 플라즈마 표면처리에 따른 이종소재 접합특성평가)

  • Minha Shin;Eun Sung Kim;Seong-Jong Kim
    • Composites Research
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    • v.36 no.6
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    • pp.441-447
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    • 2023
  • Recently, as demand for high-strength, lightweight materials has increased, there has been great interest in joining with metals. In the case of mechanical bonding, such as bolting and riveting, chemical bonding using adhesives is attracting attention as stress concentration, cracks, and peeling occur. In this paper, surface treatment was performed to improve the adhesive strength, and the change in adhesive strength was analyzed. For the adhesive strength test were conducted with Carbon Fiber Reinforced Plastic(CFRP), CR340(Steel), and Al6061(Aluminum), and laser and plasma surface treatment were used. After plasma surface treatment, the adhesive strength improved by 7.3% and 39.2% in CFRP-CR340 and CFRP-Al6061, respectively. CR340-Al6061 was improved by 56.2% in laser surface treatment. Surface free energy(SFE) was measured by contact angle after plasma treatment, and it is thought that the adhesion strength was improved by minimizing damage through a chemical reaction mechanism. For laser surface treatment, it is thought that creates a rough bonding surface and improves adhesive strength due to the mechanical interlocking effect. Therefore, surface treatment is effect to improve adhesive strength, and based on this paper, the long-term fatigue test will be conducted to prevent fatigue failure, which is a representative cause of actual structural damage.

A Study on the Residual Stress of AISI 4140 Formed during Surface Hardening Treatment by using the CO2 Laser Beam (CO2레이저 비임을 이용한 표면경화 처리중 형성된 AISI 4140의 잔류응력에 관한 연구)

  • Park, K.W.;Lee, J.B.;Han, Y.H.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.4
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    • pp.289-299
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    • 1996
  • This study has been performed to investigate into some effects of power density and traverse speed of laser beam on the microstructure, hardness and residual stress of AISI 4140 treated by laser surface hardening technique. Optical micrograph has shown that large martensite and a small amount of retained austenite in outermost surface layer and fine lath martensite in inner surface hardened layer are formed under the condition of a given power density and traverse speed. Hardness measurements have revealed that as the power density increases at a given 2.0m/min of the traverse speed, the maximum hardness values of outermost surface hardened layer is increased from Hv=635 to Hv=670. X-ray analysis for residual stress has exhibited that low compressive residual stress values are obtained in center point of the cress section of surface hardened layer with in mid point between the edge and the center point, about 1.5mm from the center point, due simply to a difference in self-quenching rate. It has been shown that the higher the power density at a given traverse speed and the olwer the traverse speed at a given power density, the more the compressive residual stress values are increased due to an increase in the input heat of laser beam.

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Planarization of Diamond Films Using KrF Excimer Laser Processing (KrF 엑사이머 레이저 법을 이용한 다이아몬드 박막의 평탄화)

  • Lee, Dong-Gu
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.5
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    • pp.318-323
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    • 2000
  • The planarization of rough polycrystalline diamond films synthesized by DC arc discharge plasma jet CVD (chemical vapor deposition) was attempted using KrF excimer laser pulses. The effects of laser incidence angle and reaction gases (ozone and oxygen) on etching rate of diamond were studied. The temperature change of diamond and graphite with different laser fluences was calculated by computer simulation to explain the etching behavior of diamond films. The threshold energy density from the experiment for etching of pure crystalline diamond was about $1.7J/cm^2$ and fairly matched the simulation value. Preferential etching of a particular crystallographic plane was observed through scanning electron microscopy. The etching rate of diamond with ozone was lower than that with oxygen. When the angle of incidence was $80^{\circ}$ to the diamond surface normal, the peak-to-valley surface roughness was Significantly reduced from $20{\mu}m$ to $0.5{\mu}m$.

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The Laser hardening Characteristics of the Alloy Tool Steels STD11 (금형용 합금공구강 STD11의 레이저 표면경화 특성)

  • Cho, Y.M.;Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.4
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    • pp.230-236
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    • 1993
  • The laser beam hardening has been experimentally tried to find the hardened characteristics of STD11. Experiment was performed on the optimum hardening condition with 2kW $CO_2$ laser. The microstructure of the hardened layers was observed using the microscope. The hardened zones exhibits very high Vickers microhardness of 720 Hv, however, the deoxidation was observed under the surface of hardened area. The case depth of hardened zones is about 0.6mrn and case width is 4mm. FEM-simulation on laser surface hardening of STD11 steel are described. With the proper assumption of the absorbed energy density, the calculated case depth and width in 2 kW $CO_2$ laser hardening were in good agreement with the experimental result. It was found that there is optimum absorbed energy density of STD11.

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Characteristics Induction and Laser Surface hardening of SM45C Steel (SM45C강의 레이저표면경화와 고주파표면경화특성)

  • Na Gee-Dae;Shin Ho-Jun;Shin Byung-Heon;Yoo Young-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.7 s.184
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    • pp.39-50
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    • 2006
  • Laser heat treatment technologies have been used to improve characteristics of wear and to enhance the fatigue resistance for automotive parts. The bjective of this research work is to investigate the influence of the process parameters, such as power of laser and defocused spot position, on the characteristics of laser heat treatment for the case of SM45C medium carbon steel. CW Nd:YAG laser is selected as the heat source. The optical lens with the elliptical profile is designed to obtain a wide heat treatment area with a uniform hardness. From the results of the experiments, it has been shown that the maximum hardness is approximatly 780 Hv when the power and the travel of laser are 1,095 W and 0.6 m/min, respectively. In addition, the hardening width using the elliptical lens was three time larger than that using the defocusing of laser beam.