• 한국유체기계학회 논문집
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• 제9권6호
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• pp.9-16
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• 2006

Performance characteristics of an axial flow fan having distorted inlet flow have been investigated using numerical analysis as well as experiment. Two kinds of hub-cap, rounded and right-angled front shape, are tested to investigate the effect of inlet flow distortion on the fan performance. Numerical solutions are validated in comparison with experimental data measured by a five-hole probe downstream of the fan rotor. It is found from the numerical results that non-uniform axial inlet velocity profile near the hub results in the change of inlet flow angle. Large recirculation flow upstream the fan rotor for the right-angled hub-cap induces a negative incidence, thus invokes separated flow on the blade surfaces and deteriorates the performance of fan rotor.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2007년도 추계 학술대회논문집
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• pp.162-166
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• 2007

In the present study, the pressure coefficient of a cubic building model is numerically simulated. Three turbulence models of standard ${\kappa}-{\varepsilon}$, RNG ${\kappa}-{\varepsilon}$ and LES are adopted and the results are compared with the available experimental data. From the results, it has been found that RNG ${\kappa}-{\varepsilon}$ turbulence model and LES turbulence model were shown to predict fairly well the experimental pressure coefficient. In contrast, the results of the standard ${\kappa}-{\varepsilon}$ turbulence model showed large discrepancies in pressure coefficient on the side and top surfaces of the cubic building, which limits the applicability of the standard ${\kappa}-{\varepsilon}$ turbulence model on wind engineering.

• 한국전산유체공학회지
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• 제15권3호
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• pp.87-94
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• 2010

Hydromagnetic flow in a cavity under a uniform magnetic field is studied numerically. The cavity is comprised of four radiatively active surfaces. Due to large temperature difference inside a cavity, the radiative interaction between walls is taken into account. The coupled momentum and energy equations are solved by SIMPLER algorithm while the radiant heat exchanges are obtained by the finite volume method for radiation. A Wide range of Grashof numbers is examined as a controlling parameter. Resultant flow and heat transfer characteristics are investigated as well.

• 한국기계가공학회지
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• 제2권3호
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• pp.56-61
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• 2003

This paper described about on-machine profile measurement of aspheric surfaces using contact probing technique in ultra precision machine. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime using a circle leaf spring mechanism and a capacitive-type sensor. The contact probe which is installed on the z-axis is In touch with the aspheric objects which is fixed on the spindle of the diamond turning machine(DTM) during the measuring procedure. The x, z-axis motions of the machine are monitored by a set of two orthogonal plane mirror type laser interferometers. As a results, the developed contact probe on-machine measurement system showed 10 nanometers repeatability with a ${\pm}2{\sigma}$ and uncertainty of 200 nmPv.

• 한국기계가공학회지
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• 제11권1호
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• pp.33-38
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• 2012

An experimental study was carried out to observe the characteristics of impingement of assist gas from a rectangular supersonic nozzle on kerf surface in laser machining. A micro-scale supersonic (Mach number 2.0) rectangular nozzle system was designed and fabricated for the purposes, and hot tests of the performance of the nozzle system was proceeded in the ITI corporation laboratory. For various related parameters such as laser powers, nozzle pressures and cutting speeds, the quality of the frontal view of cut edge surfaces was observed by a microscope. In the study, it was shown that the application of the present micro-rectangular supersonic nozzle in an off-axis configuration made it possible to cut a mild steel, by combinations of relatively low laser - powers, large standoff distances, and assist gas with no oxygen, which was not achieved by conventional laser cutting processes.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.41-44
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• 2001

In reverse engineering, the whole surfaces of the three-dimensional(3D) product are measured using 3D positional scanners. The raw triangle meshes constructed from a scanned point set are not well suited for direct use in the downstream activities. This is because the amount of triangle meshes may be very large(from millions to hundreds of millions) and usually distorted by scanning error. Furthermore, the triangle meshes may contain several holes that must be filled. Thus, several solutions have to be addressed and implemented before a complete CAD models can be acquired. This paper discusses on the algorithms of decimation, smoothing, and hole-filling that are crucial to refine the triangle meshes. Several examples are also given and discussed to validate the system.

• 대한기계학회논문집A
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• 제27권12호
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• pp.2055-2060
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• 2003

Striation is a typical pattern observed on the fatigue fracture surface and the spacing is known to correspond to a macroscopic fatigue crack growth rate, and many models for the predict in the formation of such striation have been proposed. However, these theories and methods can't be applied under random loading spectrum. In this study, the fatigue tests were carried out on aluminum alloy under random loading spectrum. The fatigue fracture surfaces were observed in the scanning electron microscope (SEM) and great quantities of SEM micrographs were synthesized and saved in computer system. The space and morphology of several large-scale striations, which are expected to from at the relatively greater load range in loading block, were observed. The crack length for each loading blocks was decided in consideration of regularity and repetition of those striations. It is shown that the applicability of fractographic methods on the fatigue fracture surface under random loading spectrum.

• 한국정밀공학회지
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• 제13권9호
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• pp.156-164
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• 1996

Tool interference is one of the most critical problems in machining die cavities and punches. When machining concave or convex regions of cavities with large radius tool in rough cutting, the tool easily overcuts or undercuts the portions of the surface, which result in machining inaccuracy. So the generation of interference-free tool path must be required for more efficient rough cutting. In this paper, we present a method for modeling die cavities which consist of simple surface or analytic compoyund surfaces and present an algorithm for checking and removing the tool interference occurred in machining the die cavities. Using these algorithms, we can represent a die cavity, and check the interfer- ence regions, and then remove these interferences. Especially we focus on the side interference in the sides of analytic elements and base surface boundary.

• 한국공작기계학회논문집
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• 제10권1호
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• pp.78-87
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• 2001

This paper deals with the study on the cutting characteristics in ball-end milling process. First of all, the effects of the geometric cutting conditions such as the cutting speed, feedrates and the path interval on the surface integrity were evaluat-ed by the analytical and the experimental approaches. Secondly, the cutting mechanism model was developed to predict the cutting force accurately. It is possible for the proposed model to predict the shape error, estimate system stability and build the reliable adaptive control system. A large amount of experimental set are performed to show the validities of the proposed theories and to investigate the effect of cutting geometry such as rubbing effects, burr effects and etc.

• 한국CDE학회논문집
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• 제8권4호
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• pp.278-288
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• 2003

Presented in this paper is a numerical method for calculating the intersection points between Z-map vectors and the tool swept surface for circularly moving filleted-end mills. In numerically controlled(NC) machining simulation for large moulds and dies, a workpiece is frequently approximated as a set of z-axis aligned vectors, called Z-map vectors, and then the machining processes can be simulated through updating the Z-map with the intersection points. Circular motions are typically used for machining the free-form surfaces. For fast computation, we express each of intersection points with a single-variable non-linear equation and calculate the candidate interval in which the unique solution exists. Then, we prove the existence of a solution and its uniqueness in this candidate interval. Based on these properties, we can effectively apply numerical methods to finally calculate the solution of the nonlinear equation within a given precision. Experimental results are given for the case of a TV monitor and the hood of a car.