• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.263-266
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• 2008

We apply a closed die forging technology to a large crankshaft of which forging weight amounts to 850kg. 40ton counter-blow hammer forging machine is used. The forging process is optimized to reduce the forming load using finite element simulation. AFDEX 3D is used for forging simulation. The experiment is compared with finite element prediction and a good agreement is observed. The successful development of a large crankshaft by the closed die forging technology will contribute to opening a new area of closed-die forging application and to enhancing competitiveness of national machinery industries especially including ship part and power generation industries.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.10
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• pp.1661-1666
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• 2003

The purpose of this study is to develop the simplified model of the crankshaft in the large marine engine for dynamic analysis. Because the actual engine system is under complex dynamic loading condition and it has multi-cylinder, the dynamic analysis is purchased at a high computation cost. In spite of this burden, the dynamic analysis must be perfonned to assure structural integrity of operating marine engine. Therefore, simplification of the analytic model is necessary for dynamic analysis. Beam-mass model, which is generated with the section property method, is the model simplified effectively. Section property method can provide desired section information by optimization technique. By applying beam-mass model to the crankshaft in the large marine engine, the usefulness of the proposed method was proven.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2014.04a
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• pp.110-118
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• 2014

In the past two stroke low speed diesel engine were widely used for marine propulsion. these engine have many merit for example, higher thermal efficiency and durability. however, shaft vibration problem was continuously rise up due to large power of two stroke low speed diesel engine. specially, the initial stage engine revolution counter & stress has acculated. For that reason, sometimes occurred crankshaft crack accident. In this study, regarding the initial stage engine, trying to analyze what is cause the crack phenomenon using by latest torsional vibration calculation program & measurement equipment.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.5 no.2
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• pp.29-37
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• 1996

High speed engines with high power are increasingly on demands and almost engines employ crankshafts Such problems as bending and torsional vibrations become the point at issue in crankshaft analysis and design. In this study to overcome the diffiiculty with the large amount of computation in finite element vibration analysis of a crankshaft, a reduction method based on influence coefficient and lumped parameter is presented. which reduces the computation amount effectively and can be used in vibrational analysis and design of any types of crankshafts Crank journal and pinparts are meodelled as elements with 6degrees of freedom per node. Crank web part is modelled using equivalent mass and stiffness matices . based up on lumped parameter and influence coefficient respectively to reduce total degrees of freedom considerablely. To confirm the scheme of the study the results are compared with the known data and they are coincident. Also a simple crankshaft is designed and manufactured for experiments. The calculated results using reduction method and the experimental results agree well The scheme of this study can be utilized in evaluation results agree well. The calculated result are compared with the known data and they are coincident. Also a simple crankshaft is designed and manufactured for experiments. The calculated results using reduction method and the experimental results agree well. The scheme of this study can be utilized in evaluation and development of high speed engine.

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.7-12
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• 2004

Large-sized pins are usually used to lift and handle large low speed diesel engine crankshaft. There has then been a need to reduce and optimize the weight of the traditionally used pins. Making an hole by cutting the inside of the pin out was investigated in view of static and fracture strength. To compensate the stress increase caused by the introduction of the inner hole, the groove in the circumferential direction pre-existing on the pin is to be removed. Finite element analysis was carried out for both the original model and weight reduced model. Stress intensity factors for semi-elliptical defects assumed on the pin for the original model and weight reduced model was calculated using the ASME method and compared with the fracture toughness test result of the pin material. The diameter of the cutting hole for the revised model was determined based on the analysis results.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.191-194
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• 2003

A crank throw, which is one of the part of crankshaft for a large diesel engine, is manufactured by both closed die forging and open die forging. For the improvement of productivity the open die forging method is usually adopted to manufacture it these days. In case of the open die forging for the crank throw, a preform shape is very important because it seriously affects final dimensions of the product. The purpose of this study is to investigate affective factors of the preform to obtain a good shape of final product through simulation and the results are compared to downsized lead experiments.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.297-300
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• 2008

In this paper, a simple and computationally efficient approach to non-isothermal three-dimensional analysis of hot forging processes is presented based on rigid-thermoviscoplastic finite element method. In the approach, the temperatures of dies are considered to be constant. Two hot forging processes of large crank shafts ranging from 800 to 1000 kg are simulated using the simple approach.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.05a
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• pp.121-122
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• 2010

• Journal of Advanced Marine Engineering and Technology
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• v.12 no.1
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• pp.28-36
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• 1988

Since the oil shocks of 1970s, the quality of the fuel oil for marine diesel engines has become more degarded than ever. When the poorer quality fuel is burned, carbon residues of the fuel oil cause blockage of the fuel injection valve nozzle and troubles of fuel injection system. The mis-firing of engine occurs due to the decrease of fuel quantity injected, the decrease of compression pressure in the slow speed range, the increase of fuel leaked and the high ignition temperature of degraded fuel etc. This paper is to investigate theoretically the effects of mis-firing on the crankshaft axial vibration of diesel engine. The cylinder pressure in operation is calculated by the computer aided simulation of closed cycle for a large two-stroke diesel engine and also the exciting force of axial vibration and the resonance amplitudes are calculated. And then, the condition of normal state, misfiring and one-cylinder cut-off operation are analyzed. The results of calculations show good agreements with those of the actual measurements.

• Journal of the Korean Society for Precision Engineering
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• v.31 no.7
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• pp.627-634
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• 2014

Machine tool vibration is well known for reducing machining accuracy. Because vibration response of a linear structure generally depends on its transfer function if the magnitude of excitation were kept constant, this study introduces a RET(Random Excitation Test) based on FRF method to evaluate stiffness of a prototype HDMTL(Heavy-Duty Multi-Tasking Lathe) for large crankshaft of marine engine. Firstly, two force loops of the lathe and corresponding structural loops were identified:1) workpiece - spindle - head stock - main bed, 2) workpiece - tool post - carriage bed. Secondly, compliances of each structural loop were measured respectively using RET with a hydraulic exciter and then converted into stiffness. Finally, the measured stiffness was compared with that obtained previously by FEM analysis. As the result, both measured and computed stiffness were closely in agreement with each other. And the prototype HDMTL has evidently sufficient rigidity above ordinary heavy-duty lathes.