• Title/Summary/Keyword: Lap-Joint welding

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Welding Characteristics of Lap-Joint Hastelloy C-276 Sheet Metal Using Nd:YAG Laser (Nd:YAG 레이저를 이용한 하스텔로이 박판의 겹치기 이음 용접 특성)

  • Kim, Chan Kyu;Jung, Yoon Gyo;Cho, Young Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.8
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    • pp.681-685
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    • 2015
  • Hastelloy C-276 composed of Cr, Mo, and Ni is a versatile, corrosion-resistant alloy with numerous industrial applications including its use in nuclear reactors, general chemical plants, and as a superconducting base material. Of especial significance, it can be used as a thin-sheet type whereby lap-joint welding is occasionally necessary. The main welding problems for thin-sheet metals are deformation and burn-through from an excessive heat input. Laser welding can minimize these problems because it has a high energy density and low heat effect on the base material. In this study, the laser-welding characteristics of lap-joint Hastelloy C-276 sheet metal were determined. The criteria of the laser-welding variables were chosen using a heat-conduction analysis, and the optimal welding parameters were selected by experimenting with an Nd:YAG laser.

An Experimental Study on Lap Joint using FSW with $2mm^t$ Aluminum Alloy Plate ($2mm^t$ 알루미늄합금재의 겹치기이음을 위한 마찰교반용접의 실험적 연구)

  • 장석기
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.6
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    • pp.728-735
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    • 2003
  • This paper shows the possibility of performing Lap joint using the friction stir welding with $2mm^t$ aluminum alloy plate and the determination of tool-dimensions for FSW in milling machine. This research also is reported on obtaining the tensile-shear strength, 91.3 (MPa) and the energy absorption, 26.3 (J) for Lap jointed specimen. The optimal tool-dimensions and method for Lap joint using FSW is as follows; each diameter of shoulder and pin is $9\phi(mm) and 3\phi(mm)$, the length of pin is 3.6(mm), Pressing the shoulder of tool into original base metal is not reasonable.

An Evaluation of the Weldability Characteristics on the 4 Lap Spot Welded Joint of Structural Steel Sheets in Automobile (자동차용 강판의 4겹 다층 점용접물의 용접특성 평가)

  • Kim, Hoi-Hyun;Kim, Seong-Su;Baek, Seung-Se;Kwon, Il-Hyun;Yang, Seong-Mo;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.314-318
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    • 2004
  • This research is conducted to investigate weldability characteristics with various welding conditions on the 4 lap spot welded joint of structural steel sheets in automobile. The relationship between the tensile-shear strength and the indentation depth has been investigated to evaluate the weldability and the optimum welding conditions. The welding current and the welding time have a greatly affect to the tensile-shear strength compared to the electrode force. It was found that the indentation depth has a relatively close relationship with the expulsion occurrence. The optimum welding conditions were proposed for the 4 lap spot welded joint.

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Characteristics of Friction Stir Lap Welded A5052 with Probe Length (프루브 길이에 따른 A5052 겹치기 마찰교반접합 특성)

  • Ko, Young-Bong;Kang, Chae-Won;Choi, Jun-Woong;Park, Kyeung-Chae
    • Journal of the Korean institute of surface engineering
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    • v.42 no.6
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    • pp.294-300
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    • 2009
  • The Friction Stir Welding (FSW) has mainly been used for making butt joints in Al alloys. The development of Friction Stir Lap Welding (FSLW) would expand the number of applications. In this study, for effective application on thin aluminum alloy lap joint, non-heat treatment A5052 alloys were joined by FSLW with the length of probe 2.3 mm and 3.0 mm. Investigating the characteristics of joint area showed the results were as below ; When the length of probe was 2.3 mm, good joint area was formed at all welding condition except for 600 rpm-700 mm/min. In the case of 3.0 mm probe length, there was formed good joint area without defects at 1500 rpm-100 mm/min. The width of joint area, position and size of defects were very important factors for FSLW, due to heat input and stirring intensity.

Effect of Joint Reformation on Adhesive Strength of 6061 Aluminum Alloy to Polycarbonate Lap Structures

  • D. W. Seo;Kim, H. J.;J. K. Lim
    • International Journal of Korean Welding Society
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    • v.4 no.1
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    • pp.53-60
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    • 2004
  • Adhesive-bonded joints are widely used in the industry. Recently, applications of adhesive bonding joints have been increased extensively in automobile and aircraft industry. The strength of adhesive joints is influenced by the surface roughness, adhesive shape, stress distribution, and etc. However, the magnitude of the influence has not yet been clarified because of the complexity of the phenomena. In this study, as the fundamental research of adhesive bonding joints, the effects of adhesive shape and loading speed on bonding strength properties and durability of aluminum to polycarbonate single-lap joints were studied. To evaluate the effect of adhesive shape, several modified shapes were used, and loading speeds were varied from 0.05 to 5mm/min. As a result, the load distribution showed a brittle fracture tendency. The trigonal edged single lap and bevelled lap joints showed the higher strength than the plain single lap, trigonal single lap, joggle lap and double lap joints in same adhesive area. The fractures of trigonal single lap and trigonal edged single lap joints that had the higher strength level were shown as the mixture type of the cohesive and interfacial-failure, mostly joggle lap joints that had the lower strength level were shown as the adhesive-failure.

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Statistical Investigation of Fatigue Life Prediction of the Spot Welded Lap Joint(I) : Application of Weibull Probability Distribution Function (정용접이음재의 피로수명 예측에 관한 확률적 검토(I) : Weibull 확률 분포함수 적용)

  • 손일선;백동호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.214-221
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    • 1999
  • Spot welding is very important and useful technology in fabriaction of the thin sheet structure such as the automobile, train and air craft, Because fatigue strength of the spot welding point is however considerably lower than base metal due to stress concentration at the nugget edge, reasonable fatigue strength evaluation of spot welded lap joint is very important to estimate the reliability and durability of th spot welded structure and to establish a criterion of ling life fatigue design. For reasonalbe fatigue strength evaluation, it is necessary to estimate the fatigue strength of spot welded lap joints, systematically. So far, many investigators have numerically and experimentally studied on the systematic fatigue strength estimation for various spot welded lap joints, and the methods suggested has been considerably accumulated. By the way, for applying them in practical fatigue design of the thin sheet structure fabricated by spot welding ,it is also necessary to verify their efficiency and reliability on the predicted results, Therefore, in this study, a statistical fatigue strength estimation method for spot welded lap joints was developed by using the Weibull probability distribution function. From the result, it was found that fatigue strength and fatigue life of the spot welded lap joints having various dimension were able to be statically predicted . And also, a reliable criterion for long life fatigue design of the spot welded lap joint could be established.

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An experiment of optimizing tools for Lap joint with 2tmm Aluminum alloy plate using FSW (2tmm AL-합금재의 겹침이음을 위한 교반용접의 실험적 연구)

  • 장석기;이돈출;김상진;전정일
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2002.05a
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    • pp.153-160
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    • 2002
  • This paper shows the possibility of performing Lap joint using the friction stir welding and the determination of tool's dimensions for FSW in Milling machine. This research also is reported on obtaining the tensile-shear strength, 9.319 ( kgf/mm$^{2}$) and the energy absorption, 2,682 (kgf-mm) under this experiment. The optimal tool's dimensions and method for Lap joint in 2tmm aluminum alloy plate using FSW is as follows; The diameter of shoulder and pin are 9 $\phi$mm and 3$\phi$mm, the length of pin is 3.6mm. The conditions of shoulder of tool is not pressed into original base metal.

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$CO_2$ Weldability of Zn Coated Steel Sheet(1) - Weld Defects and Its Characteristics in Welds - (아연도금강판의 $CO_2$ 용접특성(1) - 용접부 결함의 종류와 특성 -)

  • 이종봉;안영호;박화순
    • Journal of Welding and Joining
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    • v.18 no.1
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    • pp.91-96
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    • 2000
  • Characteristics of the weld defect, such as a blowhole and a pit in lap-jointed fillet Co₂ welds of Zn-coated steel sheet were studied in order to make clear the sequence of the blowhole formation during welding. Main conclusions obtained are as follows: 1) Blowhole, wormhole and pit were found in fillet welds, although the optimum welding condition of 200A-23V-100cm/min was applied. 2) Zn was only detected at the solidification boundary at the early stage of the blowhole formation. 3) Most of the blowholes was started to form at lap-joint by the Zn vapor. With increasing of the Zn vapor and its pressure, the blowhole was develope to th bed surface until the completion of weld solidification. 4) The behavior of the blowhole in growth was similar to that of the columnar dendrite during welding.

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