• Title/Summary/Keyword: Lap characteristics

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접착제로 접합된 복합재료 구동축의 토크 전달특성에 관한 연구 (A Study on the Torque Transmission Characteristics of Adhesively Bonded Composite Drive Shafts)

  • 김원태;김기수;이대길
    • 대한기계학회논문집
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    • 제17권8호
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    • pp.1980-2000
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    • 1993
  • The stresses and torque transmission capabilities of adhesively bonded circular, hexagonal and elliptical lap joints were analyzed by the finite element and compared with the experimental results. The adherends of the joints were composed of carbon fiber/epoxy composite shafts and steel shafts. In calculating the torque transmission capabilities, the linear laminate properties of the composite material and the nonlinear shear properties of the adhesive were used. Using this method, the torque transmission capabilities of adhesively bonded lap joints could be obtained within 10% error compared to the experimental results except some single lap joints. The experiments revealed that the hexagonal joint had the best torque transmission capability from the single lap joints and the double lap joint had better torque transmission than the single lap joint.

양면겹치기 동시경화조인트의 피로특성에 영향을 미치는 설계변수에 관한 연구 (Design parameters on the fatigue characteristics of a co-cured double lap joint)

  • 신금철;이정주
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 춘계학술발표대회 논문집
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    • pp.5-8
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    • 2002
  • The use of the co-cured joining method for composite structures is attractive due to several benefits. However, since the design stress level in cyclic loads is often smaller than the joint strength obtained from the static tensile load test, it is important to establish proper fatigue design criteria. Although some researchers have reported on co-cured joints, there are only a few papers published on the fatigue characteristics of co-cured joints. In this paper, the effect of bond parameters on the fatigue characteristics of a steel-composite co-cured double lap joint under cyclic tensile loads was experimentally investigated. We considered the surface roughness of the steel adherend and the stacking sequence of the composite adherend as bond parameters. A fatigue failure mechanism of the co-cured double lap joint was explained systematically by investigating the surfaces of failed specimens.

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점탄성재 삽입시 볼트랩 죠인트의 동특성 해석 (An Analysis of Dynamic Characteristics of Bolted Lap Joints with Viscoelastic Layers)

  • 박명균;박세만;최영식;박상규
    • 한국정밀공학회지
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    • 제20권1호
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    • pp.172-178
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    • 2003
  • Two types of bolted lap joints, one with a viscoelastic layer and the other without the viscoelastic layer were chosen to analyze the dynamic characteristics of the joints with the mechanical properties of the bolts in the joints are considered as computational variables. The finite element method was used along with the modal testing to verify the PEM model. The results in the bolted lap joints reveal that the higher the Young's modulus for the bolts we use the higher the natural frequencies we obtain fur the joints. However, the natural frequency differences in the first and second mode are not substantial but become noticeable in the higher modes. Lower natural frequencies were obtained for the bolted lap joints with the viscoelastic layer when compared with those of the bolted lap joints without the viscoelastic layer. And the differences in the natural frequencies for the two types of joints are relatively small in the first and second mode whereas in the higher mode the differences become significant. The loss factors were observed to be significant especially in the second mode for the bolted lap joints with the viscoelastic layer.

체결방법에 따른 랩조인트의 동특성 해석 (A Study on Dynamic Characteristics of Single Lap Joints with Different Joining Methods)

  • 정영도;박명균;박세만;최영식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집B
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    • pp.624-629
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    • 2001
  • Two types of bolted lap joints, one with a viscoelastic layer and the other without the viscoelastic layer were chosen to analyze the dynamic characteristics of the joints with the mechanical properties of the bolts of the joints being taken as computational variables. The finite element method was used along with the impact hammer technique to verify the FEM model. The results in the bolted lap joints reveal that the higher the Young's Modulus for the bolts are the higher the natural frequencies results for the joints. However, the natural frequency differences in the first and second mode are not substantial but become noticeable in the higher modes. Lower natural frequencies were obtained for the bolted lap joints with the viscoelastic layer when compared with those of the bolted lap joints without the viscoelastic layer. And the differences in the natural frequencies for the two types of joints are relatively small in the first and second mode whereas in the higher mode the differences become significant. The loss factors were observed to be significant especially in the second mode for the bolted lap joints with the viscoelastic layer.

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일방향 복합재료 single-lap 접합 조인트의 파괴 특성 (Fracture Characteristics Unidirectional Composite Single-Lap Bonded Joints)

  • 김광수;유재석;장영순;이영무
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.232-236
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    • 2004
  • The fracture characteristics of unidirectional composite single-lap bonded joints were investigated experimentally and numerically. The effects of bonding method, surface roughness, bondline thickness and the existence of fillet on the failure characteristics and strength of bonded single-lap joints were evaluated experimentally. The failure process, failure mode and the behavior of load-displacement curve was apparently different according to bonding method. The failure load of the specimen co-cured without adhesive was definitely superior to other types of specimens but the specimens co-cured with adhesive film had a less strength than secondary bonded specimens. In the secondary bonded specimens, the lower value of surface roughness and existence of fillet improved the strength of specimens. The strain energy release rates calculated by geometric nonlinear finite element analyses and Virtual Crack Closure Technique for the secondary bonded specimens considering the three types of initial cracks - comer crack, edge crack and delamination crack - were consistent with the test results.

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고장력 강판 적용에 따른 자동차용 4겹 다층 점용접물의 용접성 및 적정 용접조건 (Weldability and Optimum Welding Conditions on the 4 Lap Spot Welded Joint of High Strength Steel Sheets in Automobile)

  • 권일현;김회현;백승세;양성모;유효선
    • 대한기계학회논문집A
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    • 제30권5호
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    • pp.481-487
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    • 2006
  • Spot-welding is a widely used manufacturing method for thin-sheet components, especially in mass-production industries such as the car industry. Automobiles are often constructed by multi-lap spot welding to secure the passenger from the accident, where optimisation of the welding conditions is a major economic consideration. This research is conducted to investigate weldability characteristics with various welding conditions on the 4-lap spot welded joint of structural steel sheets in automobile. The relationship between the tensile-shear strength and the indentation depth has been investigated to propose the optimum welding conditions. The welding current and the welding time have a greater effect on the welding characteristics than the electrode force. It was found that the electrode force has a relatively close relationship with the expulsion occurrence. The design curves for optimum welding are proposed for the 4-lap spot welded joint.

Effect of Free Abrasives on Material Removal in Lap Grinding of Sapphire Substrate

  • Seo, Junyoung;Kim, Taekyoung;Lee, Hyunseop
    • Tribology and Lubricants
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    • 제34권6호
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    • pp.209-216
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    • 2018
  • Sapphire is a substrate material that is widely used in optical and electronic devices. However, the processing of sapphire into a substrate takes a long time owing to its high hardness and chemical inertness. In order to process the sapphire ingot into a substrate, ingot growth, multiwire sawing, lapping, and polishing are required. The lap grinding process using pellets is known as one of the ways to improve the efficiency of sapphire substrate processing. The lap grinding process ensures high processing efficiency while utilizing two-body abrasion, unlike the lapping process which utilizes three-body abrasion by particles. However, the lap grinding process has a high material removal rate (MRR), while its weakness is in obtaining the required surface roughness for the final polishing process. In this study, we examine the effects of free abrasives in lap grinding on the material removal characteristics of sapphire substrate. Before conducting the lap grinding experiments, it was confirmed that the addition of free abrasives changed the friction force through the pin-on-disk wear test. The MRR and roughness reduction rate are experimentally studied to verify the effects of free abrasive concentration on deionized water. The addition of free abrasives (colloidal silica) in the lap grinding process can improve surface roughness by three-body abrasion along with two-body abrasion by diamond grits.

소성힌지 영역의 주철근 겹이음에 의한 RC교각의 비선형 거동특성 및 중약진지역의 내진설계 개선방향 (The Influence of Lap Splice of Longitudinal Bars in the Plstic Hinge Zone on the Nonlinear Behavior Characteristics of RC Piers and New Seismic Detailing Concept in Moderate Seismicity Region)

  • 장승필
    • 한국지진공학회:학술대회논문집
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    • 한국지진공학회 2000년도 춘계 학술발표회 논문집 Proceedings of EESK Conference-Spring
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    • pp.335-340
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    • 2000
  • The influence of lap splice of longitudinal bars in the plastic hinge zone on the nonlinear behavior characteristics of RC piers has been investigated through the scale model tests. The seismic performance of bridge piers with lap splice is found to be insufficient due to the premature bond failure. On the other hand it is confirmed that the preventing lap splice in the plastic hinge zone enhance the seismic performance considerably even without the seismic details of transverse reinforcements. Bases on these experimental results new seismic detailing concept appropriate to moderate seismicity region has been proposed.

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Strength and Efficiency during Lap Joining Molding of GMT-sheet

  • Kim, Jin-Woo;Kim, Hyoung-Seok;Kim, Tae-Ik;Lee, Dong-Gi;Sim, Jae-Ki
    • 한국생산제조학회지
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    • 제21권6호
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    • pp.1018-1023
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    • 2012
  • In order to substitute and recycle the existing automobile parts for GMT-sheet, researches on the effects of GMT-sheet on the establishment of precise joining strength, joining condition that are lap length of joining part, compression ratio, and closure speed must be carried out but until now. Besides, many researches on adhesion joint had been conducted until now but no systematic research on press lap joint of GMT-sheet has been implemented until recently and the reliability of joining strength is not yet established. In press lap joining molding of GMT-sheet, tensile stress and lap joining connection efficiency was increased according to the increase of lap length L. However, as the increase of compression ratio and fiber content ratio per unit area was higher in tensile test, it has caused the deterioration of lap joining efficiency after joining molding of GMT-sheet. Clarify joining strength and lap joining efficiency during high temperature compression press lap joining molding of GMT-sheet and research data regarding to the lap length of joining part was presented. The purpose of this study is to contribute to the substitution of existing products as well as usage development in non-automobile field and also to find out precise dynamic characteristics as designing data of structures.

저탄소강 SS41 연속파형 Nd:YAG 레이저 겹치기 용접의 기공제어 기술 (The Porosity Control Technology of Lap Joint Welding Using Continuous Wave Nd:YAG Laser of the Low Carbon Steel SS41)

  • 이가람;황찬연;양윤석;박은경;유영태
    • 한국생산제조학회지
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    • 제22권4호
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    • pp.665-672
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    • 2013
  • With the development of advanced processing technology, laser processing systems, which require high-quality precision processing, have attracted considerable attention. Although laser equipment is expensive, it enables quick processing and less deformation of materials. This technology is often applied to secondary batteries, which has thus farinvolved the use of argon tungsten inert gas (TIG) welding. However, the welding characteristics of argon TIG welding are not yet good, and a laser is used for welding to address this problem. In this study, lap-joint welding was conducted, and the desired welding characteristics were obtained when the laser power was 1800W and the laser beam travel speed was 1.8 m/min. Lap-joint welding was conducted on Ni-coated SS41. Two cases were compared. No pores were observed in the Ni-coated SS41 lap-joint welding part, and cracks appeared from the lap-joints. Moreover, the pole rod and tap were welded together in a T-joint form to improve the output of the secondary battery. T-joint laser welding showed better welding characteristics than TIG welding.