• Title/Summary/Keyword: Lap and butt joint

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Experimental Comparison of Weld Zone Properties for $2mm^{t}$ Aluminum Alloy Sheets Friction-Stir-Welded using Milling Machine. (마찰용접 된 박판재의 용접부 특성에 대한 실험 비교)

  • Han, Min-Su;Jang, Seok-Ki;Lee, Don-Chool
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1747-1751
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    • 2003
  • The paper shows properties such as vickers hardness, yielding and ultimate stresses for the weld zone of the butt and the lap jointed specimens, and compare maximum loads, stress-strain curves, deformation appearance after guided bending test and fracture appearance for butt and lap jointed specimens. The research in this experiment also shows the weldability of the butt joint specimen is better than that of the lap joint specimen using FSW with $2mm^{t}$ aluminum alloy sheet in milling machine.

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Experimental Behaviors of Weld Zone Property of the Butt and the Lap Jointed Specimen Friction-Stir-Welded with 2mmt 1050 Aluminum Alloy Sheet (마찰교반용접된 겹치기 및 맞대기 용접부 특성에 대한 실험)

  • Jeon Jeong-il;Jang Seok-Ki
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.2 s.245
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    • pp.187-193
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    • 2006
  • The butt and the lap welding by friction stir welding performs with $2mm^t$ 1050 aluminum alloy sheet. This paper shows behaviors of property such as vickers hardness, yielding and ultimate stresses, and macro structures for weld zone cross section of the butt and the lap jointed specimens. It is also carried out making comparison with maximum loads, stress-strain diagrams, and deformation after the guided bending test and fracture behaviors between the butt and the lap jointed specimens. It is found that the weldability of the butt jointed specimen is better than that of the lap jointed specimen.

Evaluation of Fatigue Behavior for Laser Welded High Strength Steel Sheets (SPFC590) (고장력 강판(SPFC590)의 레이저 용접부 피로거동 평가)

  • Heo, Cheol;Kwon, Jong-Wan;Cho, Hyun-Deog;Choi, Sung-Jong;Chung, Woo-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.5
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    • pp.53-64
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    • 2012
  • Deep and narrow welds can be produced by laser welding at high welding speeds with a narrow heat-affected zone (HAZ) and little distortion of the workpiece. This study aims to evaluate the usefulness of laser welding at automobile component manufacture. Microstructure observation, hardness test, tensile test and fatigue life test are performed by using the fiber laser welded SPFC590 steel sheets which is used widely in the manufacture of automotive seat frame. Three kinds of specimens are only a SPFC590 steel plate, quasi-butt joint plate and lap joint plate by laser welding. The following results that will be helpful to understand the static strength, fatigue crack initiation and growth mechanism were obtained. (1) The tensile strength of quasi butt joint specimens nearly equal to base metal specimens, but lap joint specimens fractured in shear area of weld metal. (2) The fatigue strength of quasi-butt joint specimen was approximately 8 percent lower than that of the base metal specimens. Furthermore, the lap joint specimens were less than 86 percent of the base metal specimens. (3) The lap joint fatigue specimens fractured at shear area in high level stress amplitude, while fractured at normal area in low level stress amplitude. From these results, the applicability of the laser welding to the automobile component is discussed.

Bending Strain Effect on the Critical Current of Jointed BSCCO Tapes

  • Shin, Hyung-Seop;Dedicatoria, Marlon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.217-217
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    • 2009
  • In this study, the effect of bending strain on the transport property and critical current of lap and butt-jointed BSCCO tapes have been investigated. The samples were joined using a mechanically controlled jointing procedure. In order to ensure a uniform pressure application at the joint part, a single point contact has been devised and also to achieve a uniform thickness at the joint interface.

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A Study on Damage Tolerance Assessment for the Butt Lap Joint Structure with the Effects of Fretting Fatigue Cracks (프레팅 피로균열 영향을 고려한 항공기 맞대기중첩연결 구조 손상허용성 연구)

  • Kwon, Jung-Ho;Hwang, Kyung-Jung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.1
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    • pp.8-17
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    • 2003
  • The butt lap joint structures which are usually designed by the concept of slow crack growth damage tolerance, show frequently the behaviors of multiple site fatigue crack growth around the fastener hole edges due to the fretting between the two jointed parts. In this paper, experimental tests of fatigue crack growth have been performed of a bolted butt lap joint structure having an initial corner crack at the fastener hole edge, with different fretting conditions under a flight load spectrum. The obtained test results were reviewed to investigate the effects of fretting fatigue cracks on the damage tolerance crack growth life. Computations of corner crack growth were also carried out using an existed model to compare with test results.

A Study on the Feasibility of Partial Penetration Laser Welding for the Lap Joint of 390MPa High Strength Steel Sheets (390MPa급 고장력강판의 경치기 레이저 용접에서 부분용입 용접의 적용 가능성에 대한 연구)

  • 이경돈;박기영;김주관
    • Journal of Welding and Joining
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    • v.20 no.2
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    • pp.95-101
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    • 2002
  • After high power lasers are avaliable in the commercial market, the number of applications of the laser welding has been increased in manufacturing industries. Although the tailored blank laser welding of butt jointed steel sheets is well known recently in the automotive industries, the lap joint laser welding is a new technology to the automotive manufacturing people as well as the design people. But the deep penetration laser welding seems to be preferred to the partial penetration welding for the lap joint welding in the automotive manufacturers because the partial penetration is a serious deflect for the butt joint. In this study, the feasibility of partial penetration welding fur the lap joint $CO_2$ laser welding was studied fur the 1mm thick 390MPa high strength steel sheets for automotive bodies. The process window of the lap joint partial penetration welding was obtained from experiments with the gap size and the welding speed as process parameters. The partial penetration welding was found excellent on the basis of the tensile shear strength and sectional geometry. The bead width, input energy Per volume, tensile-shear strength, deformation energy and the sectional geometries after tensile-shear tests of partial penetration welded specimens are compared with those of full penetration welded specimens with a series of gaps and welding speeds.

A Study on the Strength Characteristics of the FRP Bonding Method (FRP 이음방식에 따른 구조강도 특성에 관한 연구)

  • Kim, Kung-Woo;Kang, Dae-Kon;Baek, Myoung-Kee;Park, Jai-Hak
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.21 no.6
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    • pp.778-783
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    • 2015
  • We studied about the strength characteristics of the FRP bonding method due to reduce accident on the oceans and protect life for my people. We test tension and bending strength of butt joint, lap joint, V-scarf joint, X-scarf joint. The result of test, it's pattern is similar both tension and bending strength. Tension strength and bending strength was excellent in order to X-scarf-butt joint-V-scarf-lap joint. The tension strength is the best properties X-scarf showed a 57% strength rate of the basic material, and bending strength showed a 77% strength rate of the basic material. Overall, the X-scarf 12t joint has most excellent properties of tension and bending strength. The lap joint has worst properties of tension and bending strength. We have to test having different over-lay of V-scarf and X-scarf joint each 12t, 16t, 20t. V-scarf of 20t over-lay has excellent character of tension and bending strength. But X-scarf of 12t over-lay has excellent character of tension and bending strength. The results are shown to the contrary. The ship is received a lot of stress. it's hard to compare a direction both actual and test. But we can acknowledge material basic characteristic of strength through tension and bending test. We give the four repair method; butt joint, lap joint, V-scarf joint, X-scarf joint and the reduced ratio in comparison with basic material; In addition give the separated data for V-scarf and X-scarf characteristic of 12t, 16t, 20t overlay length. For our study repair man can select good repair method in his work station.

Analysis for Strength Estimation of Adhesive Joints (접착이음의 강도평가에 대한 해석)

  • Park Sung-Oan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.62-73
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    • 2005
  • The objects of this research are to establish the criteria of peel occurrence considering the shape of bond terminus and to compare the strength properties of adhesive joint of different three type such as butt joint, T-shape, and single lap Joints. The criteria of peel occurrence at the bond terminus was suggested. Peel loads of three type adhesive joint (butt Joint, T-shape specimen, single lap joint) were determined from tensile tests. Principal stress distributions of these joints were determined from finite element method analysis. Then, peel occurrence was estimated with stress singularity factor$(K_{prin})$ when the terminus shape was square, with average principal stress when the terminus shape was rounded. The conclusions are summarized as follows; (1) In the non-filleted model(e.g., butt joint, T-shape specimen), principal stress shows singularity at the bond terminus, intensity of stress(principal stress) singularity $(K_{prin})$ can use as the criteria of peel occurrence at the bond terminus. (2) In the filleted model(e.g., single lap joint), principal stress has not affected singularity at the bond terminus. Average principal stress$(K_{av})$ can use as the criteria of peel occurrence at the bond terminus.

Evaluation of Flexural Performance According to the Plywood Bonding Method of Ply-Lam CLT (Ply-lam CLT의 합판 접합방식에 따른 휨 성능 평가)

  • CHOI, Gyu Woong;YANG, Seung Min;LEE, Hyun Jae;KIM, Jun Ho;CHOI, Kwang Hyeon;KANG, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.2
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    • pp.107-121
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    • 2021
  • The purpose of this study is to optimize the bonding method of the plywood suitable for cross-laminated timber (CLT) with plywood as a core by analyzing the flexural performance and failure mode according to the lamina species, the method of bonding plywood in the longitudinal direction, and whether or not adhesive is applied to the joint. In the case of the Douglas fir lamina layer, the modulus of elasticity decreased by about 11.5% due to longitudinal bonding, and the modulus of rupture increased or decreased according to the adhesive application and bonding method. The optimal conditions were derived as the butt joint without adhesive, half lap joint with adhesive, and butt joint. In the case of the larch lamina layer, the modulus of rupture and the modulus of elasticity decreased by about 15% and 40%, respectively. When using the half lab joint and tongue & groove joint, it is believed that it reduces the load transmitted to the middle layer by primarily preventing the failure on flexure at the joint of the plywood layer. From the results of this study, the larch lamina layer used in the manufacturing process of Ply-lam CLT did not show any difference based on the bonding method. Butt joint and half lap joint bonding method are determined to be suitable when using Douglas fir lamina layer.

Properties of Butt Joint in $Nb_{3}$Sn Conductors with change of Surface Pressure (접촉 면압에 따른 $Nb_{3}$Sn 도체의 Butt 접합부 특성)

  • 이호진;김기백;김기만
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2002.02a
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    • pp.253-255
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    • 2002
  • Since a butt Joint is smaller than a lap type joint, it is expected to have smaller AC losses. The butt joint is produced by the diffusion bonding of the contacting surface under pressured and heated condition. It is important to find robust joining conditions, because butt joint has small contact area and has the shape by which the quality of bonding is hard to be checked. In this research, the loading pressure is considered as the joining parameter to find optimum joining condition. The DC resistance of the joint may be changed by the surface pressure during joining process, because the superconducting strands near the contact surface are failed by large plastic deformation. The range from 10 MPa to 18 MPa is expected optimum surface pressure in the conditions of 1 hour heating time and $750^{\circ}C$ temperature in the vacuum furnace.

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