• Composites Research
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• 제26권2호
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• pp.91-98
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• 2013

복합재 이중-겹침 볼트 체결부의 파손을 예측하기 위해 손상계수를 고려한 강성저하 방법과 Hashin의 3차원 파손판정식에 근거한 3차원 유한요소해석 방법을 제안하였다. 기지 혹은 면내(In-plane) 전단 손상을 고려하기 위해 손상변수를 이용하는 Ladeveze 이론을 섬유방향 강성저하와 연계하여 사용하였고, 수지 압축/전단, 수지 인장/전단, 섬유압축, 섬유 인장 등 4가지 파손모드를 고려하였다. 상업용 유한요소 프로그램인 ABAQUS를 이용하여 마찰력과 볼트 체결력을 고려하였고, 강성저하모델 처리를 위해 ABAQUS의 사용자 정의 부프로그램을 이용하였다. 제안된 유한요소해석 방법을 검증하기 위해 복합재 이중겹침 볼트 체결부 시험 결과와 파손강도를 비교한 결과 7~16% 오차를 보임을 확인하였다.

• 대한금속재료학회지
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• 제48권6호
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• pp.533-542
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• 2010

The specific motivation for joining an Al alloy and Zn-coated steel arises from the need to save fuel consumption by weight reduction and to enhance the durability of vehicle structures in the automobile industry. In this study, the lap joining A6K31 Al alloy (top) and SGARC340 Zn-coated steel (bottom) sheets with a thickness of 1.0 mm and 0.8 mm, respectively, was carried out using the friction stir weld (FSW) technique. The probe of a tool did not contact the surface of the lower Zn-coated steel sheet. The friction stir welding was carried out at rotation speeds of 1500 rpm and travel speeds of 80~200 mm/min. The effects of tool geometry and welding speed on the mechanical properties and the structure of a joint were investigated. The tensile properties for the joints welded with a larger tool were better than those for the joints done with a smaller tool. A good correlation between the tensile load and area of the welded region were observed. The bond strength using a larger tool (M4 and M3) decreased with an increase in welding speed. Most fractures occurred along the interface between the Zn-coated steel and the Al alloy. However, in certain conditions with a lower welding speed, fractures occurred at the A6K31 Al alloy.

• 한국항공우주학회지
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• 제38권2호
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• pp.111-118
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• 2010

복합재료 구조물에서 조인트 부위는 매우 취약한 부분이다. 본 논문에서는 후판 알루미늄-알루미늄 조인트 및 복합재-알루미늄 조인트를 접착제로 접합하여 제작한 다음, 인장실험을 수행하여 파손형태를 고찰하였다. 또한, 항복 변형률에 기초한 수정 파손영역 이론을 제안하였으며, 파괴모드별 파손하중과 상호 비교하였다. 후판 알루미늄-알루미늄 조인트와 복합재-알루미늄 조인트의 파손강도를 동일한 파손기준값을 적용하여 예측하였으며, 제작된 14종류의 시편에서는 최대 19.3% 오차범위 내에서 파손강도를 예측할 수 있었다.

• 한국정밀공학회지
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• 제27권3호
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• pp.66-72
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• 2010

Recently, the use of means of transportation of the lightweight aluminum to temper the trend is increasing. More efficient use of lightweight aluminum material to Friction stir welding has been widely attempted. Types of welding tools at the right screw to rotate anti-clockwise direction, when the tensile stress exerted on the location of the top plate to the left in the direction of the welding process to the installation was able to obtain high tensile strength. A5052 to the top of the left in the direction of the welding process to install and, when you installed the right under the A6061 was not easily come up to the top of the A5052. Conversely, at the bottom left to install on top of the A6061 and A5052 have been installed at the bottom of the upper area of the A6061 and A5052 intrude easily form the shape of the hill you can see that it was formed.

• 한국생산제조학회지
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• 제20권6호
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• pp.720-728
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• 2011

Lap joint welding conducts low carbon steel plates using a 2.0kW continuous wave Nd:YAG laser beam. The specimen is composed of thin plate of 20 sheets. Process Variables contain two controlled parameters of the laser power and the welding speed. In order to quantitatively examine the characteristics of the lap welding, the welding quality of the cut section, stain-stress behavior, and the hardness of the welded part are investigated. The weld width difference between the top and the bottom because the welding speed is increased. The reason, cooling rate is decreased because of fast welding speed. When the heat input is higher, larger volume of the base metal will melt and the welding heat has longer time to conduct into the bottom from the top. The microstructure and tensile properties of the joints are investigated in order to analyze the effects of heat input on the quality of laser welded specimen. From the results of the investigation, We observe that welding quality is good for the laser power of 1800W, and laser welding speed from 1.8m/min to 2.2m/min.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집A
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• pp.370-376
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• 2001

When an adhesive joint is exposed to high environmental temperature, the tensile load capability of the adhesive joint decreases because the elastic modulus and failure strength of structural adhesive decrease. The thermo-mechanical properties of structural adhesive can be improved by addition of fillers to the adhesive. In this paper, the elastic modulus and failure strength of adhesives as well as the tensile load capability of tubular single lap adhesive joints were experimentally and theoretically investigated with respect to the volume fraction of filler (alumina) and the environmental temperature. Also the tensile modulus of the fille containing epoxy adhesive was predicted using a new equation which considers filler shape, filler content and environmental temperature. The tensile load capability of the adhesive joint was predicted by using the effective strain obtained from the finite element analysis and a new failure model, from which the relation between the bonding length and the crack length was developed with respect to the volume fraction of filler.

• Smart Structures and Systems
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• 제5권4호
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• pp.329-344
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• 2009

Ultrasonic chaotic excitations combined with sensor prediction algorithms have shown the ability to identify incipient damage (loss of preload) in a bolted joint. In this study we examine a physical experiment on a single-bolt aluminum lap joint as well as a three-dimensional physics-based simulation designed to model the behavior of guided ultrasonic waves through a similarly configured joint. A multiple bolt frame structure is also experimentally examined. In the physical experiment each signal is imparted to the structure through a macro-fiber composite (MFC) patch on one side of the lap joint and sensed using an equivalent MFC patch on the opposite side of the joint. The model applies the waveform via direct nodal displacement and 'senses' the resulting displacement using an average of the nodal strain over an area equivalent to the MFC patch. A novel statistical classification feature is developed from information theory concepts of cross-prediction and interdependence. This damage detection algorithm is used to evaluate multiple damage levels and locations.

• 한국재난정보학회 논문집
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• 제15권2호
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• pp.259-267
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• 2019

연구목적: 본 논문에서 접착제로 접착된 원통형 랩 접합부는 피착체가 탄성이고, 접착제가 선형 점탄성이라고 가정한다. 연구방법: 피착제의 응력 분포는 유한요소법을 사용하며, 4개의 아이소파라메터 점탄성 고체 접착제를 통해 피착제에 대한 해석결과를 검증한다. 연구결과: 접착층에서의 시간에 대한 응력분포와 피착제의 두께와 탄성율이 규격화에 미치는 응력의 영향을 검토한다. 결론: 본 연구는 접착제층의 점탄성을 고려한 랩접착된 원통체의 접착제층의 응력분포에 대해서 4요소 탄성체 모델을 사용하여 수치해석을 하였다.

• Journal of Welding and Joining
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• 제32권5호
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• pp.44-49
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• 2014

The effect of weldbond hybrid joining process on the mechanical behavior of single lap and L-tensile joints was investigated for the newly developed 1.2GPa grade ultra high strength TRIP(transformation induced plasticity) steel. In the case of single lap shear behavior, the weldbond joint of 1.2GPa TRIP steel showed lower maximum tensile load and elongation than that of the adhesive bonding only. It was considered to be due to the reduction of real adhesion area, which was caused by the degradation of adhesive near the spot weld, and the brittle fracture behavior of the spot weld joint. In the case of L-tensile behavior, however, the maximum tensile load of the weldbond joint of 1.2GPa TRIP steel was dramatically increased and the fracture mode was change to the base metal fracture which is desirable for the spot weld joint. These synergic effect of the weldbond hybrid joining process in 1.2GPa TRIP steel was considered to be due to the stress dissipation around the spot weld joint by the presence of adhesive which resulted in the change of crack propagation path.

• 한국표면공학회지
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• 제45권5호
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• pp.181-187
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• 2012

The Friction Stir Welding (FSW) has mainly been used for making butt joints in Al alloys. The development of Friction Stir Lap Welding (FSLW) would expand the number of applications. In this study, microstructures and mechanical properties of FSLW in A5052 alloy were investigated under varying rotating speed and probe length. Investigating the characteristics as FSLWed conditions were as below ; Failure Maximum load by shear fracture was increased proportional to the width of joint area, which was increased by input heat, stirring intensity in the case of 2.3 mm probe length. Tensile fracture occurred, and maximum load was determined due to side worm hole of joint area and softening of microstructure in the case of 3.0 mm probe length. In the case of 3.7 mm probe length, material hook and bottom worm hole were appeared at the end interface of joint area. The most sound FSLW condition with no defects was 3.0 mm probe length and 1500 rpm-100 mm/min. No defects were showed in 1500 rpm-100 mm/min and 1800 rpm-100 mm/min, but Vickers microhardness distribution in TMAZ/HAZ which was fracture zone was lower in 1800 rpm-100 mm/min than in 1500 rpm-100 mm/min. In this condition highest tensile strength, 215 MPa (allowable rate 78% of joint efficient) was obtained.