• Title/Summary/Keyword: Lamination core

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Finite element Analysis for the Lamination Process of a Motor Core using Progressive Dies (순차이송 금형을 사용한 모터코어 적층과정의 유한요소해석)

  • Park, K.;Lee, I.S.;Jang, K.J.;Choi, S.R.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.618-623
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    • 2000
  • In order to increase the porductivity of electrical parts, manufacturing processes using progressive dies have been widely used in the industry. Motor cores have been fabricated using progressive stacking die with the lamination procedure for better electro-magnetic property. for the proper design of a process, a prediction of the process is required to obtain many design parameters. In this work, rigid-plastic finite element analysis is carried out in order to simulate the lamination this work, rigid-plastic finite element analysis is carried out in order to simulate the lamination process of the motor core. The effects of the embossing depth and the amount of deviation are investigated and compared with experiments. The forming process can then be predicted successfully from the results of analyses, which enables to design appropriately the die and the process.

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Iron Loss Comparison between Soft Magnetic Composite Core and Laminated Steel Core in Axial Flux Machine (축방향 자속형 전동기에서 연자성복합체 코어와 적층 전기강판 코어의 철손 비교)

  • Lee, Minhyeok;Nam, Kwanghee
    • Proceedings of the KIPE Conference
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    • 2015.11a
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    • pp.217-218
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    • 2015
  • Two axial flux permanent magnet (AFPM) machines using soft magnetic composite (SMC) and lamination steel are studied. Generally stator cores of AFPM machines are manufactured using SMC because AFPM machines need 3 dimensional core structures. However, SMC cores have very disadvantages in magnetic properties. Especially permeability value is much lower than that of lamination steel, so magnetic field density is also lower. In terms of core losses, SMC cores have much larger loss values than lamination steel cores because SMC core can't be laminated. In this study, AFPM machine was designed using laminated steel, and iron losses in two machines using SMC and laminated steel were studied. Simulations were carried out by a commercial 3-D FEM tool.

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An Experimental Study on the Motor-Core Die Development of HEV Traction Motor (하이브리드(HEV) 구동 모터용 모터-코어 금형 개발에 관한 실험적 연구)

  • Hong, Kyeong-Il;Kim, Se-Hwan;Choi, Kyeo-Gwang;Jung, Hyun-Suk;Lim, Se-Jong
    • Design & Manufacturing
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    • v.9 no.2
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    • pp.34-37
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    • 2015
  • The HEV Traction Motor Core manufacturing technology is a core component of HEV Traction Motor Core (Iron Core) is a key technology for the manufacture of eco-friendly automotive industry is essential for the competitiveness of the country must obtain the technology. In this study, the HEV Motor Core of the Rotor manufacturing technology, the Stator manufacturing technology applied to Press Lamination Die and Core(Iron Core) was developed and the results are discussed.

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Rigid-Plastic Finite Element Analysis for the Lamination Process of a Precision Motor Core using Progressive Dies (순차이송 금형을 사용한 정밀 모터코어 적층공정의 강소성 유한요소해석)

  • Park, Keun;Choi, Sang-Ryun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.45-52
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    • 2001
  • In order to increase the productivity of electrical parts, manufacturing processes using progressive dies have been widely used in the industry. Motor cores have been fabricated using progressive stacking die with the lamination procedure for better electro-magnetic property. For the proper design off process, a prediction of the process is required to obtain many design parameters. In this work, rigid-plastic finite element analysis is carried out in order to simulate the lamination process of the motor core. The effects of the embossing depth, the amount of deviation, and the number of stacked sheets are investigated and compared with experiments. The forming process can then be predicted successfully from the results of analyses, which enables an appropriate design to be made for the die and the process.

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Stator Core with Slits in Transverse Flux Rotary Machine to Reduce Eddy Current Loss

  • Lee, Ji-Young;Koo, Dae-Hyun;Kang, Do-Hyun;Hong, Jung-Pyo
    • Journal of Magnetics
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    • v.17 no.1
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    • pp.51-55
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    • 2012
  • This paper presents an eddy current loss analysis for a transverse flux rotary machine (TFRM) with laminated stator cores, which consist of inner and outer cores whose laminated directions are perpendicular to each other. Although the TFRM is laminated to reduce eddy current losses, it still exhibits rapidly increasing core losses as the frequency increases. To solve this problem, slits are introduced to the stator outer core. 3-dimensional finite element analysis (3D FEA) based on the T-${\Omega}$ formulation is used to solve the eddy-current problem for a various numbers of slits in the nonlinear lamination core. The effects of the slits are confirmed using experiment data and 3D FEA results.

Rotordynamic Model Development with Consideration of Rotor Core Laminations for 2.2 kW-Class Squirrel-Cage Type Induction Motors and Influence Investigation of Bearing Clearance (2.2 kW급 유도전동기의 회전자 적층구조를 고려한 회전체 동역학 해석모델 개발 및 베어링 간극의 영향 분석)

  • Park, Jisu;Sim, Kyuho;Lee, Sung-Ho
    • Tribology and Lubricants
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    • v.35 no.3
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    • pp.158-168
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    • 2019
  • This paper presents the investigation of two types of rotordynamic modeling issues for 2.2 kW-class, rated speed of 1,800 rpm, squirrel-cage type induction motors. These issues include the lamination structure of rotor cores, and the radial clearance of ball bearings that support the shaft of the motor. Firstly, we focus on identifying the effects of rotor core lamination on the rotordynamic analysis via a 2D prediction model. The influence of lamination is considered as the change in the elastic modulus of the rotor core, which is determined by a modification factor ranging from 0 to 1.0. The analysis results show that the unbalanced response of the rotor-bearing system significantly varies depending on the value of the modification factor. Through modal testing of the system, the modification factor of 0.079 is proven to be appropriate to consider the effects of lamination. Next, we investigate the influence of ball bearing clearance on the rotordynamic analysis by establishing a bearing analysis model based on Hertz's contact theory. The analysis results indicate that negative clearance greatly changes the bearing static behavior. Rotordynamic analysis using predicted bearing stiffness with various clearances from -0.005 mm to 0.010 mm reveals that variations in clearance result in a slight difference in the displacement of the system up to 18.18. Thus, considering lamination in rotordynamic analysis is necessary as it can cause serious analysis errors in unbalanced response. However, considering the effect of the bearing clearance is optional because of its relatively weak impact.

Analysis of Iron Loss in a Wound Core Type Transformer by FEM (유한요소법에 의한 권철심변압기의 철손해석)

  • Kwon, B.I.;Kim, S.Y.
    • Proceedings of the KIEE Conference
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    • 1995.11a
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    • pp.21-23
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    • 1995
  • The analysis of the thin lamination model of the wound core type transformer by FEM requires many region division and much calculationg time, and it has difficulty in calculation by modem computer. A new method which is simulated by a solid but anisotropic block with the magnetic permeabilities in the orthogonal dimension, is selected to account for the presence of the lamination.[1] Based on this equivalent anisotropic block model, we analyze the iron loss of the wound core type transformer by FEM, and compare the simulation results with the experimental results.

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A Study on the Thermal Insulation Performance of Vacuum Insulation Panel Using Dry Processing Glass Fiber Core (건식 유리섬유 심재를 사용한 진공단열재의 단열특성에 관한 연구)

  • Yoo, Chae-Jung;Kim, Min-Cheol;Go, Seong-Seok
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.6
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    • pp.121-128
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    • 2019
  • There is a big move to build zero-energy buildings in the form of passive houses that reduce energy waste worldwide. Korea has set a goal of reducing its greenhouse gas emissions by 37% by 2030 through the activation of green buildings, such as strengthening the energy levels of new buildings and improving the energy efficiency of existing buildings. The use of insulation with high insulation performance is one of the key technologies to realize this, and vacuum insulation is the next generation insulation that blocks the energy flow of the building. In this study, we measured the bonding structure of dry and wet processing glass fiber core materials and compared the insulation performance of vacuum insulation panel. In addition, the insulation performance of vacuum insulation panel was measured according to the thickness of the laminated core. It can be confirmed that the lamination structure of the core and the lamination thickness are important factors for the heat insulating performance of the vacuum insulating panel.

A Equivalent Finite Element Model of Lamination for Design of Electromagnetic Engine Valve Actuator

  • Kim, Jin-Ho
    • Journal of Magnetics
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    • v.11 no.4
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    • pp.151-155
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    • 2006
  • The electromagnetic engine valve actuator is a key technology to achieve variable valve timing in internal combustion engine and the steel core and clapper of the electromagnetic engine valve actuator are laminated to reduce the eddy current loss. To design and characterize the performance of the electromagnetic engine valve actuator, FE (finite element) analysis is the most effective way, but FE (finite element) 3-D modeling of real lamination needs very fine meshes resulting in countless meshes for modeling and numerous computations. In this paper, the equivalent FE 2-D model of electromagnetic engine valve actuator is introduced and FE analysis is performed using the equivalent FE 2-D model.

Aging Characteristic on the Magnetic Properties of Non-oriented Silicon Steel (무방향성 규소강판에서 열화특성이 자기적 성질에 미치는 영향)

  • Kim, Hyung-Wook;Kim, In-Sung;Jeong, Soon-Jong;Min, Bok-Gi;Song, Jea-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.242-242
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    • 2007
  • 무방향성 규소강판을 lamination core 형태로 제작하여 자기적 특성을 조사 하였다. 그 결과 1차, 2차 권선수가 400turns 시료에서 보자력(Hc)과 포화자속밀도(Bs)는 최대값을 나타내었고, 보자력은 0.05Oe, 포화자속밀도는 1.8T 이었다. 현재 국내에서 생산되고 있는 무방향성 규소강판의 자속밀도값 보다 더 우수한 강을 나타내었으며, 열화특성이 자기적 특성에 미치는 영향을 통해 고효율 무방항성 규소강판 개발의 가능성을 확인하였다.

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