• Journal of the Korean Institute of Gas
• /
• v.16 no.6
• /
• pp.23-28
• /
• 2012

The LPG engine technology in Korea has made significant advances with the mass production of LPG vehicle with liquid phase LPG injection system, and have reached to satisfy the SULEV emission regulations. As of now, domestic production of LPG fuelled vehicles in Korea have reached more than 2.4 millions, which is the best in the world. But in the technical point of view, the key technologies for fuel injection system of LPG fuelled engine are mainly dependent on foreign license. Especially, fuel injector in the liquid phase LPG injection system has been imported from C company, which supplies LPG injector worldwide in the name of model D. In the context, it is quite urgent to develop the LPG injector technology in Korea. In this study, WCC coating which is key technology to develop LPG injector by reducing the fuel leakage was developed and tested. Considering the fuel leakage of 0.06cc/min in commercial LPG injector, fuel leakage was reduced down to 0.04cc/min with WCC coating technology and optimization of injector structure.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.12 no.5
• /
• pp.73-78
• /
• 2004

The liquid phase LPG injection (LPLi) system (the third generation technology) has been considered as one of the next generation fuel supply systems for LPG vehicles, since it has a very strong potential to accomplish the higher power, higher efficiency, and lower emission characteristics than the mixer type(the second generation technology) fuel supply system. To investigate the durability property of core part of injector in liquid phase LPG injection system, leakage test, SEM test of injectors and analysis of unvaporized fuel components with various LPG fuel qualities were tested. The experimental results showed that no serious problem in durability test using favorable LPG fuel quality, while high leakage amount due to the large scratches in the needle and nozzle of the injector were found using LPG fuel with highly containing olefin components, especially butadiene species.

• Journal of ILASS-Korea
• /
• v.10 no.4
• /
• pp.8-15
• /
• 2005

The use of clean gaseous fuels for the purpose of high efficiency and low emission in automotive engines has tendency to increase in order to meet the reinforcing emission regulations and to efficiently utilize limited natural resources. Automotive companies developed and commercialized a LPG liquid injection system, which is mounted on LPLi(Liquid Phase LPG Injection) engines and vehicles based on this research trend. This research examines the biggest problem in LPLi engine, that is, the leakage characteristics of low viscosity LPG fuel according to the injector design variables. This study is also aimed to improve the performance of fuel-leakage in LPLi engine through the addition of a lubrication improver in HFRR(High Frequency Reciprocating Rig) facility. The needle displacement and the spring displacement of an LPLi injector are found to be already optimized. The possibility of a maximum of 70% leakage reduction compared to a conventional case, is verified when 1000ppm of a lubrication improvement material is added and 40% increase of a injector spring constant (K) is applied.

• The Journal of the Convergence on Culture Technology
• /
• v.9 no.4
• /
• pp.577-585
• /
• 2023

This study applied ALOHA Program to predict the damage caused by fire and explosion predicted to occur from gas leakage at LPG stations and presented plans to prevent damages by diagramming the impact range and distance. The propane gas leakage from LPG stations causes human damage like breathing issues and property damage, including building destruction to residents in the surrounding areas. As a way to reduce this, first, the hazardous substance safety manager of the LPG station needs to check frequently whether the meters and safety valves are working properly to prevent leakage in advance. Second, the LPG stations' storage tanks should be worked by the person who received "hazardous substance safety manager training" under the provisions of the Act on the Safety Control of Hazardous Substances and has been appointed as a "hazardous substance safety manager" by the fire department. Third, LPG station's various safety device functions, such as overfill prevention devices, must be checked on a regular basis. Finally, wearing work clothes and shoes that prevent static electricity at LPG stations is highly recommended, as static can cause a fire when gas leaks.

• Journal of the Korean Institute of Gas
• /
• v.26 no.4
• /
• pp.27-35
• /
• 2022

When LPG leaks from the storage tank, the gas try to sink to the ground because LPG is heavier than air. The gas easily creates vapor clouds causing aggressive accidents in no airflow. Therefore, It is important to prevent in advance by analyzing the damaged range caused from LPG leakage and vapor clouds. So, this study analyzed the range of damaged by LPG leakage and vapor clouds with consideration of the cold air flow which is generated by the topographical characteristics and the land use status at night time in the Jeju Hagari. As a result of the cold air flow using KLAM_21, about 2 m/s of cold air was introduced in from the southeast due to the influence of the terrain. The range of damaged by LPG leakage and vapor cloud was analyzed using ALOHA. When the leak hole size is 10 cm at the wind speed of 2 m/s, the range corresponding to LEL 60 % (12,600 ppm) was 61 m which range is expected to influence in nearby residential areas. These results of this study can be used as basic data to prepare preventive measures of accidents caused by vapor cloud. Forward, it is necessary to apply CFD modeling such as FLACS to check the vapor cloud formation due to LPG leakage in a relatively narrow area and to check the cause analysis.

• Journal of the Korean Institute of Gas
• /
• v.11 no.2 s.35
• /
• pp.37-42
• /
• 2007

This paper presents the leakage safety of two O-rings, which are located at the rectangular groove between a valve body and a valve stem. The leakage safety analysis of 0-ring seals has been computed as functions of a compression set and a liquefied petroleum gas pressure of a LPG cylinder using a FEM program, MARC. The FEM computed results indicate that the loads from the filling pressure of $8kg/cm^2$ to the upper limit of the safety valve, $24.8kg/cm^2$ work safely according to the pressure vessel code. But two O-rings should consider the aging effects for an increased safety of the o-ring.

• Journal of the Korean Institute of Gas
• /
• v.11 no.4
• /
• pp.1-6
• /
• 2007

This paper provides the effects on the leakage characteristics of the surface roughness of a valve stem in LPG automotive. The valve stem seal is to stop an oil leakage through a sealing gap between a valve stem and a valve stem seal. The sealing performance of two components is related to a leak safety and a long life of a valve stem and a valve stem seal. The experimental results show that the optimal surface roughness of a valve stem is to recommend as $0.4{\sim}0.5{\mu}m$ in a centerline average roughness, Ra and a uniformly distributed profile of the roughness. Basically the smooth surface and uniform profiles of the roughness may reduce an oil leakage between a valve stem and a valve stem seal.

• Journal of the Korean Institute of Gas
• /
• v.12 no.2
• /
• pp.7-11
• /
• 2008

This paper presents the experimental results on the oil leakage characteristics of stem seals depending on the driving distance in LPG vehicle. The increased speeds of the camshaft and oil temperatures do not affect to the oil leakage of the seals because of the low level of driving distances less than 40,000 km. But the increased driving distance over 50,000 km to 100,000 km shows a rapid deteriorating the sealing performance, which may increase the oil leakage through the rubbing surfaces between the poppet valves and stem seals. In this result, the stem seal may be exchanged about the driving distance of 50,000 km to 60,000 km with a currently used stem seal in LPG car. Thus, the stem seal for a poppet valve should be resigned for the increased durability and long life.

• Journal of ILASS-Korea
• /
• v.12 no.4
• /
• pp.204-210
• /
• 2007

The worldwide energy problem and global warming cause the need of alternative fuels which feature low carbon-dioxide emission and another energy source. Liquefied Petroleum Gas (LPG) is one of the alternative fuels widely used as domestic and transportational fuel. The third generation LPLi fuel supply system has merits in the increase of engine power and low emissions. The injectors used in LPLi system should overcome a leakage problem and satisfy the durability conditions. Therefore, 1000 hour durability test of the injectors was carried out throughout this research. First, the spray pattern and the penetration length of the selected injectors is graphically shown. Next, the leakage amount with respect to the injection cycle is introduced. Finally, the shapes of nozzle holder and nozzle tip after durability test was investigated by analyzing the microscopic image of the injector tip. The variation in the shape of nozzle tip mainly due to the residue of rubber materials is found to be the reason for leakage.

• Proceedings of the Korean Institute of Industrial Safety Conference
• /
• 1998.05a
• /
• pp.277-284
• /
• 1998

LPG refueling include a lot of risk done by human beings, dealing with highly combustible gas, so, during the refueling, the leakage initiated by human errors can result in a catastrophic accident. Therefore, this research tried to show what kind of tasks would include the high probability of the human errors and what should be considered for effective safety management in the LPG refueling. At first, 4 typical cases were taken through surveying various accident cases, and then a prototype of the refueling task was presented. And each task was analysed by FTA and ETA. The results showed that overpressure occupies 64.64% of the major reasons for gas leakage, and its probability was approximately 6.62E-06. Among the tasks, gas leakage resulted from mal-assembly of lorry hoses had the highest rate, and human errors related to opening and closing valves of pipe lines were most frequent. Also, the effects of confirming tasks were analyzed quantitatively.