• Journal of Welding and Joining
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• v.21 no.1
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• pp.72-79
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• 2003

Fatigue behaviour of partially penetrated butt-welded joints in high strength steel plates, in which crack-like structural defect, i.e. lack of penetration(LOP), is inevitably introduced during welding processes, was investigated. Fatigue lives of two types of welded joints, namely X-grooved and K-grooved joints, were experimentally determined first. Observed fatigue crack propagation behaviours of the partially penetrated butt-welds were interpreted through considering 3-dimensional semi-elliptical crack shape in front of the LOP. Based on such interpretation, a fracture mechanical method to estimate stress intensity factors at the crack tip was proposed. Since the fatigue lift of the partially penetrated butt-welds was strongly influenced by the ratio of size of the LOP to thickness, D/t, the D/t was used as a main parameter to calculate the fatigue lift by using the proposed method. Comparison of the fatigue lift obtained experimentally and analytically agreed well with each other. Hence it is suggested that the method used in this work to predict fatigue lift of the partially penetrated butt-welds can be applied to real cases with improved lift-prediction capability.

• Journal of the Korean Institute of Gas
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• v.16 no.3
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• pp.29-34
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• 2012

Investigating safer ways to design and use to prevent a loss of life and property by failure of the structures are necessary and assessing total fatigue life with initiation and propagation of fatigue crack accurately through fatigue analysis is very important. The object of this study is to examine the initial life and propagation life when the fatigue crack is introduced from the root which is likely to appear in LOP(Lack of Penetration) cruciform fillet welded structure including bridges, ships and gas storage facilities which are impossible to be fully penetrated and to measure the rate of fatigue life until the final cleavage failure. As the result, each rate of fatigue life for fatigue failure is somewhat different in the range of 5% according to the thickness of material, however, the overall rate of initial life is in the range of 34~39% and propagation life showed the range of 61~66%.

• Journal of Welding and Joining
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• v.32 no.5
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• pp.50-57
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• 2014

Friction Stir Welding (FSW) is a complex process with several mutually interdependent parameters. A slight difference from known settings may lead to imperfections in the stirred zone. These inhomogeneities affect on the mechanical properties of the FSWed joints. In order to prevent the failure of the welded joint it is necessary to detect the most critical defects non-destructive. Especially critical defects are wormhole and lack of penetration (LOP), because of the difficulty of detection. Online thermography is used process-accompanying for defect detecting. A thermographic camera with a fixed position relating to the welding tool measures the heating-up and the cool down of the welding process. Lap joints with sound weld seam surfaces are manufactured and monitored. Different methods of evaluation of heat distribution and intensity profiles are introduced. It can be demonstrated, that it is possible to detect wormhole and lack of penetration as well as surface defects by analyzing the welding and the cooling process of friction stir welding by passive online thermography measurement. Effects of these defects on mechanical properties are shown by tensile testing.