• Title/Summary/Keyword: LLC resonant DC-to-DC power converter

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8kW LLC Isolated Converter Design for ESS Battery Charge/Discharge System (ESS 배터리 충방전 시스템을 위한 8kW급 LLC 절연형 컨버터 설계)

  • Kim, Jinwoo;Baek, Seunghoon;Cho, Younghoon;Koo, Tae-Geun
    • The Transactions of the Korean Institute of Power Electronics
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    • v.23 no.3
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    • pp.161-167
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    • 2018
  • In battery-operated systems, an isolated converter is used to interface the utility grid with the system to increase stability when charging and discharging batteries. Systems such as vehicle-to-grids (V2Gs), on-board chargers, and energy storage systems (ESSs) have recently become popular, and the roles of isolated converters have become important considerations in fabricating such devices. A fixed-frequency LLC converter, which is a type of isolated converter, presents the advantages of high efficiency and high power density by performing zero-voltage switching (ZVS) over wide frequency ranges. However, the magnetizing inductance of the LLC converter should be designed to enable ZVS in all switching devices. Therefore, in this study, the operating characteristics of the LLC circuit are analyzed, and an optimal design method for ZVS operation is established. Moreover, an 8 kW LLC high-efficiency and high-power-density resonant converter is designed and tested for ESS application. The LLC converter achieves 98% efficiency at rated power.

Improved High Efficiency Bidirectional Resonant Converter for V2G EV Charger (OBC) (V2G EV 충전기(OBC)를 위한 개선된 고효율 양방향 공진컨버터)

  • Oh, Jae-Sung;Kim, Min-Ji;Lee, Jun-Hwan;Woo, Jung-Won;Kim, Eun-Soo;Won, Jong-Seob
    • The Transactions of the Korean Institute of Power Electronics
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    • v.24 no.6
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    • pp.438-444
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    • 2019
  • In this paper, bidirectional LLC resonant DC/DC converters with the primary auxiliary windings in transformers of resonant circuits are proposed. Although the resonant capacitors are used on both the primary and secondary sides, regardless of the direction of power flow, the main feature of the proposed converters exhibits high gain characteristics without any mutual coupling between the resonant capacitors. For one of the proposed converters, an investigation of the operating characteristics in each mode has been carried out. A prototype of a 3.3 kW bidirectional LLC resonant converter for interfacing 750 V DC buses has been built and tested to verify the validity and applicability of the proposed converter.

Two Stage High Step-Up Converter for Low Input Voltage and High Current Applications (낮은 입력전압, 대전류 응용을 위한 2단 구성 승압컨버터)

  • Noh, Young-Jae;Xu, Han;Kang, Cheol-Ha;Kim, Eun-Soo;Jang, Sang-Ho
    • The Transactions of the Korean Institute of Power Electronics
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    • v.17 no.6
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    • pp.507-515
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    • 2012
  • DC-DC converter which composed of LLC resonant converter, operated by fixed switching frequency with fixed duty cycle (50%), and flyback converter to provide constant output voltage($400V_{DC}$) with variation of input voltage($30-60V_{DC}$) is proposed in this paper. To obtain constant output voltage($400V_{DC}$), flyback converter is not operated in case of above the maximum input voltage($60V_{DC}$) and operated as the input voltage decreases to below 60VDC. Therefore, flyback converter can be designed to the 50% power rating of the maximum power in the proposed DC-DC converter. Operation modes and voltage gain characteristics were analyzed and a 360W prototype converter was tested to verify the proposed converter.

Power Loss Analysis of EV Fast Charger with Wide Charging Voltage Range for High Efficiency Operation (넓은 충전 범위를 갖는 전기 자동차용 급속 충전기의 고효율 운전을 위한 손실 분석)

  • Kim, Dae Joong;Park, Jin-Hyuk;Lee, Kyo-Beum
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.8
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    • pp.1055-1063
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    • 2014
  • Power losses of a 1-stage DC-DC converter and 2-stage DC-DC converter are compared in this paper. A phase-shift full-bridge DC-DC converter is considered as 1-stage topology. This topology has disadvantages in the stress of rectifier diodes because of the resonance between the leakage inductor of the transformer and the junction capacitor of the rectifier diode. 2-stage topology is composed of an LLC resonant full-bridge DC-DC converter and buck converter. The LLC resonant full-bridge DC-DC converter does not need an RC snubber circuit of the rectifier diode. However, there is the drawback that the switching loss of the buck converter is large due to the hard switching operation. To reduce the switching loss of the buck converter, SiC MOSFET is used. This paper analyzes and compares power losses of two topologies considering temperature condition. The validity of the power loss analysis and calculation is verified by a PSIM simulation model.

Small Signal Modeling Analysis and Experimental Verification of LLC Resonant Converter (LLC 공진형 컨버터의 소신호 모델링 분석 및 실험적 검증)

  • Kim, Jinwoo;Lee, Taeyoung;Cho, Younghoon;Choe, Gyu-Ha
    • Proceedings of the KIPE Conference
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    • 2017.07a
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    • pp.365-366
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    • 2017
  • LLC resonant DC-DC converter is widely used in many kinds of applications such as battery energy storage systems, wireless power transfer and high voltage power supply. It is because of characteristics like high efficiency, power density, isolation, wide power level and stability enhancement at high switching frequency. Small signal modeling helps to design controller of the converter by approximating the behavior of nonlinear system with linear state equations. This paper presents comparison between small signal modeling analysis and experimental results of LLC resonant converter.

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A High Efficiency LLC Series Resonant Converter (고효율 LLC 직렬공진 컨버터)

  • Kang, Sung-In;Yoon, Kwang-Ho;Kim, Eun-Soo;Park, Jun-Ho;Lim, Dae-Ho
    • Proceedings of the KIPE Conference
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    • 2007.07a
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    • pp.424-427
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    • 2007
  • The LLC series resonant converter with a LLT (Inductor-Inductor-Transformer) transformer for PDP power supply is presented. LLT transformer used to combine the inductor and transformer into one unit has the increased leakage inductance in the primary and secondary due to the winding method and the use of the gaped core. The increased leakage inductance in the primary and secondary of LLT transformer can be impacted on the DC voltage gain characteristics of LLC series resonant converter. In this paper, DC gain characteristics and the experimental results of the LLC series resonant converter with a LLT transformer are verified on the Math-CAD simulation based on the theoretical analysis and the 600W experimental prototype.

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Mathematical Analysis of LLC Series Resonant Converter with Current Doubler Rectifier using Coupled Inductor (Coupled Inductor를 활용한 배전류 정류 회로를 적용한 LLC 직렬 공진 컨버터의 수식화 해석)

  • Shin, Jung-Yoon;Hwang, Soon-Sang;Yoon, Byung-Chul;Kim, Hag-Wone;Cho, Kwan-Yuhl
    • The Transactions of the Korean Institute of Power Electronics
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    • v.19 no.5
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    • pp.440-449
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    • 2014
  • This study proposes an LLC series resonant converter with a current doubler using a coupled inductor as a rectification circuit for the secondary side. The current doubler circuit is generally used for a high-voltage input and low-voltage output circuit to obtain high efficiency with small transformer turn ratio. However, an inductive circuit is not generally used in the secondary side of an LLC series resonant converter. If inductive components exist on the secondary side, the resonant characteristics are changed through the secondary inductive circuit. Mathematical analysis shows that the secondary-side current doubler with coupled inductor is not affected by the resonant characteristic of the primary LLC if leakage inductance occurs in the coupled inductor. Results of the analysis are proven by simulation; an experiment is also conducted for the proposed circuit.

Design of High Power Density AC/DC Adapter (고전력밀도 AC/DC 어댑터의 설계)

  • Lee, Jun-Young
    • The Transactions of the Korean Institute of Power Electronics
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    • v.15 no.4
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    • pp.259-265
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    • 2010
  • The proposed method offers an improved control method for high power density AC/DC adapter by using more energy efficient electrical equipments. Power factor corrector (PFC) topology is based on boost topology with boundary conduction mode (BCM) and DC/DC topology is based on LLC resonant converter, which helps to reduce size of the semiconductor and the magnetic devices. Test results with 85W AC/DC adapter (18.5V/4.6A) design shows that the measured efficiency is 90% at $90V_{rms}$ input voltage with power density of $36W/in^3$. It also shows low no load power consumption of about 0.5W.

A Study on the Optimal Design of LLC Resonant Half-bridge dc-dc Converter Using a Steady-state Model with Internal Loss Resistors (내부 손실 저항이 있는 정상상태 모델을 이용한 LLC 공진형 하프 브리지 dc-dc컨버터의 최적 설계에 관한 연구)

  • Yoo, Jeong Sang;Ahn, Tae Young
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.3
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    • pp.80-86
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    • 2022
  • In this paper, the optimal design and circuit simulation verification results of an LLC resonant half-bridge dc-dc converter using a steady-state model with internal loss resistance are reported. Above all, the input/output voltage gain and frequency characteristic equations in the steady-state were derived by reflecting the internal loss resistance in the equivalent circuit. Based on the results, an LLC resonant half-bridge dc-dc converter with an input voltage of 360-420V, an output voltage of 54V, and a maximum power of 3kW was designed, and to verify the design, the PSIM circuit simulation was executed to compare and analyze the result. In particular, the operating range of the converter could be drawn from the frequency characteristic graph of the voltage gain, and when the converter was operated under light and maximum load conditions, it was confirmed that similar results were obtained by comparing simulation results and calculation results in the switching frequency characteristic graph. In addition, the change of the switching frequency with respect to the load current at each input voltage was compared with the calculated value and the simulation result. As a result, it was possible to confirm the usefulness of the analysis result reflecting the internal loss resistance proposed in this paper and the process of the optimal design.

An Optimization Design of the Diode Clamped Multi-Level Converter for Coaxial Inductive Power Transfer on the Low Voltage DC Micro-grid

  • Pairindra, Worapong;Khomfoi, Surin
    • Journal of Electrical Engineering and Technology
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    • v.13 no.1
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    • pp.333-344
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    • 2018
  • This proposed paper aims for the high efficiency contactless power transfer in household dc power distribution. A 300 W five-level diode clamped multi-level converter with 300 Vdc input dc link bus is employed for the power transferring task and the output voltage range is controlled at 48 Vdc. The inner and outer solenoid coils are used for inductive power transfer (IPT) transformer with the 200 kHz switching frequency for designed power density. Therefore, to achieve the converter efficiency above 95%, the LLC series resonant with fundamental harmonic analysis (FHA) and the calculated switching angles are used as an optimized tool for designing the system resonant tank. The validations of this approached topology are illustrated in both MATLAB/Simulink simulation and implementation.