• Title/Summary/Keyword: LLC DC-DC transformer

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A study on an optimal design of the high frequency transformer in LLC DC to DC resonant converter (LLC DC to DC 공진 컨버터의 고주파 변압기 최적화 설계에 관한 연구)

  • Jong-Hae Kim
    • Journal of IKEEE
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    • v.27 no.4
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    • pp.587-600
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    • 2023
  • This paper presents an optimal design of the slim type high frequency transformer used in the LLC DC to DC resonant converter for 65-inch UHD-TV with the rated power of 315W. This paper also performs an optimal design of the slim type high frequency through core loss analysis, AC winding loss analysis, and optimization design of the winding arrangement of the LLC resonant transformer. Particularly, the high-efficiency and slim type high frequency transformer based on the obtained results from theoretical analysis in this paper is constructed in the interleaved and vertical winding structures of its transformer to realize the winding method of automatic type and minimize AC winding loss. The primary and secondary windings of the slim type high frequency transformer the vertical winding structure proposed in this paper used the Litz-wire windings, PCB and copper plate windings, respectively. Finally, an optimal design of the slim type high frequency transformer proposed in this paper was carried out through the experimental results to confirm the validity of theoretical analysis based on the simulation results using Maxwell 2D and 3D tool.

Development of Constant Current Driving Module for High Power LED Lighting Using LLC DC-DC Transformer (LLC DC-DC 트랜스포머를 이용한 고출력 LED 조명용 정 전류 구동모듈 개발)

  • Kim, Hyung-Sik;Kim, Hee-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.8
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    • pp.1130-1139
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    • 2012
  • This paper proposes a LED lighting system using integrated power system composed of bridgeless PFC, LLC DC-DC transformer, and dimmable constant current LED driver module. The proposed LED lighting system features high efficiency, high power factor, and dimming capability. In order to verify the validity of the proposed system, the 2kW prototype system was built and tested. From the experimental results, it was confirmed that the maximun efficiency of 92.6% and maximum power factor of 99.7% can be achieved.

Operating Characteristics of LLC Series Resonant Converter (LLC 직렬공진 컨버터 동작특성)

  • Kang, Sung-In;Yoon, Kwang-Ho;Park, Jun-Ho;Huh, Dong-Young;Kim, Eun-Soo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.12 no.6
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    • pp.472-482
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    • 2007
  • The LLC series resonant converter with a LLT (Inductor-Inductor-Transformer) transformer design process and experimentation results for PDP TV power supply is presented. LLT transformer used to combine the inductor and transformer into one unit has the increased leakage inductance in the primary and secondary due to the winding method and the use of the gaped core. The increased leakage inductance in the primary and secondary of LLT transformer can be impacted on the DC voltage gain characteristics of LLC series resonant converter, In this paper, DC gain characteristics and the experimental results of the LLC series resonant converter with a LLT transformer are verified on the Math-CAD simulation based on the theoretical analysis and the 600W experimental prototype.

A High Efficiency LLC Series Resonant Converter (고효율 LLC 직렬공진 컨버터)

  • Kang, Sung-In;Yoon, Kwang-Ho;Kim, Eun-Soo;Park, Jun-Ho;Lim, Dae-Ho
    • Proceedings of the KIPE Conference
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    • 2007.07a
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    • pp.424-427
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    • 2007
  • The LLC series resonant converter with a LLT (Inductor-Inductor-Transformer) transformer for PDP power supply is presented. LLT transformer used to combine the inductor and transformer into one unit has the increased leakage inductance in the primary and secondary due to the winding method and the use of the gaped core. The increased leakage inductance in the primary and secondary of LLT transformer can be impacted on the DC voltage gain characteristics of LLC series resonant converter. In this paper, DC gain characteristics and the experimental results of the LLC series resonant converter with a LLT transformer are verified on the Math-CAD simulation based on the theoretical analysis and the 600W experimental prototype.

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Operating Characteristics of LLC Series Resonant Converter Using A LLT Transformer (LLT 변압기 적용 LLC 직렬공진컨버터 동작특성)

  • Lee, Hyun-Kwan;Huh, Dong-Young;Lee, Gi-Sik;Chung, Bong-Geun;Kang, Sung-In;Kim, Eun-Soo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.11 no.5
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    • pp.409-416
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    • 2006
  • Operating Characteristics of LLC Series resonant converter with a LLT(Inductor-Inductor-Transformer) transformer is presented. LLT transformer used to combine the inductor and transformer into one unit has the increased leakage inductance in the primary and secondary due to the winging method and the use of the gaped core. The increased leakage inductance in the primary and secondary of LLT transformer can be impacted on the DC voltage gain characteristics of LLC series resonant converter. In the paper, DC gain characteristics and the experimental results of the LLC series resonant converter with a LLT transformer are verified on the simulation based on the theoretical analysis and the 400W experimental prototype.

AC-DC Converter using the PFC Inductor and LLC Resonant Transformer with an Integrated Magnetic Core (하나의 코아로 집적화된 PFC 인덕터와 LLC 공진변압기 적용 AC-DC 컨버터)

  • Noh, Young-Jae;Kang, Cheol-Ha;Saran, Meas;Kim, Eun-Soo;Won, Jong-Seob;Kim, Dong-Hee;Lee, Young-Soo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.20 no.3
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    • pp.262-272
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    • 2015
  • An integrated two-in-one transformer applicable to PSUs for a 120 W LED TV is proposed. This transformer comprises a PFC inductor and an LLC transformer placed and integrated on an E-I-E type magnetic core. Performance is evaluated by observing the coupling coefficients of the proposed two-in-one transformer under various air gap topologies. Among the topologies studied, an integrated transformer with centered air gap shows stable operational characteristics with a minimized mutual coupling (interference). Furthermore, applicability of the proposed integrated transformer to PSUs for a 120 W LED TV is studied from the viewpoint of integrating different magnetic components into one core, resulting to low weight, low cost, and high power density.

A 3-Bridge LLC Resonant Converter with Wide Input/Output Voltage Gain Characteristics (넓은 입·출력 전압이득 특성을 갖는 3 브리지 LLC 공진컨버터)

  • Yoo, Sang-Jae;Jang, Ki-Chan;Kim, Eun-Soo;Jeon, Yong-Seog;Kook, Yoon-Sang
    • The Transactions of the Korean Institute of Power Electronics
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    • v.25 no.2
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    • pp.142-151
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    • 2020
  • This paper presents a DC/DC LLC resonant converter with wide input/output voltage gain characteristics and its control method for efficiency improvement. For a wide input/output voltage gain characteristics without designing small transformer magnetization inductance, the proposed converter changes the topology into three modes of operation according to the main switch switching pattern. In each operating mode, variable LINK voltage modulation and frequency modulation were performed to control output voltage and improve operating efficiency. A prototype of a 5-kW DC/DC LLC resonant converter was built and tested to verify the validity and applicability of the proposed converter.

A High Efficiency LLC Series Resonant Converter for PDP Sustaining Power Supply (PDP의 유지 전원을 위한 고효율 LLC 직렬 공진컨버터)

  • Lee Hyun-Kwan;Lee Gi-Sik;Gang Seong-In;Kong Young-Su;Kim Eun-Soo;Lim Dae-Ho;Huh Dong-Young;Jang Byoung-Chul
    • Proceedings of the KIPE Conference
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    • 2006.06a
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    • pp.46-49
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    • 2006
  • The LLC series resonant converter with a LLT(Inductor-Inductor-Transformer) transformer for PDP V sustaining power supply is presented. LLT transformer used to combine the inductor and transformer into one unit has the increased leakage inductance in the primary and secondary due to the winding method and the use of the gaped core. The increased leakage inductance in the primary and secondary of LLT transformer can be impacted on the DC voltage gain characteristics of LLC series resonant converter. In this paper, DC gain characteristics and the experimental results of the LLC series resonant converter with a LLT transformer are verified on the simulation based on the theoretical analysis and the 400W experimental prototype.

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An Optimization Design of the Diode Clamped Multi-Level Converter for Coaxial Inductive Power Transfer on the Low Voltage DC Micro-grid

  • Pairindra, Worapong;Khomfoi, Surin
    • Journal of Electrical Engineering and Technology
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    • v.13 no.1
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    • pp.333-344
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    • 2018
  • This proposed paper aims for the high efficiency contactless power transfer in household dc power distribution. A 300 W five-level diode clamped multi-level converter with 300 Vdc input dc link bus is employed for the power transferring task and the output voltage range is controlled at 48 Vdc. The inner and outer solenoid coils are used for inductive power transfer (IPT) transformer with the 200 kHz switching frequency for designed power density. Therefore, to achieve the converter efficiency above 95%, the LLC series resonant with fundamental harmonic analysis (FHA) and the calculated switching angles are used as an optimized tool for designing the system resonant tank. The validations of this approached topology are illustrated in both MATLAB/Simulink simulation and implementation.

Design and Control of Adjustable Turn-ratio LLC Converter for High-efficiency Operation of Wired/Wireless Integrated Charging System for Electric Vehicles (전기자동차용 유·무선 통합 충전 시스템의 고효율 동작을 위한 권선비 가변형 LLC 컨버터 설계 및 제어 방안)

  • Jo, Hyeon-Woo;Sim, Dong-Hyeon;Lee, Ju-A;Son, Won-Jin;Lee, Byoung-Kuk
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.3
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    • pp.237-246
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    • 2022
  • This paper proposes a method to adjust the turn ratio of a transformer for the high-efficiency operation of an LLC converter with a wide input range in a wired/wireless integrated charging system for electric vehicles. The characteristics of the inductive power transfer converter in the integrated charging system are analyzed to design the LLC converter, and the DC-link voltage range is derived. The aspect of voltage gain following each parameter of the LLC converter is analyzed, and the resonant network and transformer are designed. Based on the designed parameters, the feasibility of the design and control method is verified by implementing the operation of the LLC converter according to the DC-link and battery voltages.