• Title/Summary/Keyword: LCD manufacturing

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Challenges for large area processing equipment for TFT-LCD manufacturing

  • Tanaka, Tak
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08a
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    • pp.85-86
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    • 2007
  • As the manufacturing capacity needs for large size LCD TV shifts very fast into next generation, equipment manufactures face more challenges in development of the systems which can accommodate productivity, reliability and high process quality requirements from the panel makers. AKT committed to continue its contribution to the growth of the LCD market by providing excellent PECVD products. The cost containment and performance improvement are key challenges for large size processing equipment development and this presentation discusses various challenges and AKT's solutions in developing large size PECVD equipment beyond Gen. 8.

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Direct surface forming: New polymer processing technology for large light guide of TFT-LCD module

  • Cho, Kwang-Hwan;Kyunghwan Yoon;Park, Sung-Jin;Park, Chul
    • Korea-Australia Rheology Journal
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    • v.15 no.4
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    • pp.167-171
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    • 2003
  • The backlight unit (BLU) is used as a light source of TFT liquid-crystalline-display (TFT-LCD) module. In this backlight unit, one of important components is the light guide, which is usually made of transparent polymers. Currently, the screen-printing method is mainly used for the light guide as a manufacturing process. However, it has limitation to the flexibility of three-dimensional optical design. In the present paper a new alternative manufacturing method for the light guide with low-cost is proposed. This manufacturing method is named as direct surface forming (DSF), which is very similar to the well-known hot embossing except for partial contact between mold and substrate. The results of this new manufacturing method are presented in terms of processing condition, dimensional accuracy, productivity, etc.

Automatic TFT-LCD Mura Inspection Based on Studentized Residuals in Regression Analysis

  • Chuang, Yu-Chiang;Fan, Shu-Kai S.
    • Industrial Engineering and Management Systems
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    • v.8 no.3
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    • pp.148-154
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    • 2009
  • In recent days, large-sized flat-panel display (FPD) has been increasingly applied to computer monitors and TVs. Mura defects, appearing as low contrast or non-uniform brightness region, sometimes occur in manufacturing of the Thin-Film Transistor Liquid-Crystal Displays (TFT-LCD). Implementation of automatic Mura inspection methods is necessary for TFT-LCD production. Various existing Mura detection methods based on regression diagnostics, surface fitting and data transformation have been presented with good performance. This paper proposes an efficient Mura detection method that is based on a regression diagnostics using studentized residuals for automatic Mura inspection of FPD. The input image is estimated by a linear model and then the studentized residuals are calculated for filtering Mura regions. After image dilation, the proposed threshold is determined for detecting the non-uniform brightness region in TFT-LCD by means of monitoring the every pixel in the image. The experimental results obtained from several test images are used to illustrate the effectiveness and efficiency of the proposed method for Mura detection.

Development of High-Performance, Low-Cost 3D Printer Using LCD and UV-LED (LCD와 UV-LED 를 사용한 고성능, 저비용의 3D Printer 개발)

  • Jo, Kwang Ho;Jang, Hyeon Suk;Ha, Young Myoung;Lee, Seok Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.10
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    • pp.917-923
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    • 2015
  • 3D Printing has a great advantage for its capabilities in manufacturing complicated structures in a reasonable manufacturing time, and thus is widely used in various fields. Due to the high cost of the equipment and material, a fairly acceptable equipment, the Projection Stereolithography Apparatus (PSLA), has been developed, using the projection pattern approach for the purpose of quick manufacturing. We evaluated its surface quality, as compared with that of other systems. The result is the development of a high-performance, low-cost 3D Printer and its operating software, using LCD and UV LED. Working materials for an optimal manufacturing are suggested in the research, along with some suggestions of basic approaches for enhancing the accuracy and quality of the manufactured structures.

6 Mask LTPS CMOS Technology for AMLCD Application

  • Park, Soo-Jeong;Lee, Seok-Woo;Baek, Myoung-Kee;Yoo, Yong-Su;Kim, Chang-Yeon;Kim, Chang-Dong;Kang, In-Byeong
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08b
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    • pp.1071-1074
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    • 2007
  • 6Mask CMOS process in low temperature polycrystalline silicon thin film transistors (poly-Si TFTs) has been developed and verified by manufacturing a 6Mask CMOS AMLCD panel. The novel 6Mask CMOS process is realized by eliminating the storage mask, gate mask and via open mask of conventional structure.

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Novel Driving Scheme to remove residual image sticking in AMOLED

  • Parikh, Kunjal;Choi, Joon-Hoo;Cho, Kyu-Sik;Huh, Jong-Moo;Park, Kyong-Tae;Jeong, Byoung-Seong;Park, Yong-Hwan;Kim, Tae-Youn;Lee, Baek-Woon;Kim, Chi-Woo
    • 한국정보디스플레이학회:학술대회논문집
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    • 2008.10a
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    • pp.553-556
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    • 2008
  • We hereby report novel driving scheme to eliminate effect of "residual" image sticking (RRI) problem which arises due to hysteresis problem in Thin Film Transistor (TFT) in AMOLED Displays. The driving scheme applies "black" voltage after every data voltage period in order to drive AMOLED in uni-direction. The system can be easily implemented with 120 Hz driving scheme which is well matured in AMLCD industries. Our analyses show systematic evaluation of the problem and thereby solving it by simple methods which will be significantly effective of driving OLED towards mass manufacturing stage.

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Manufacturing of Wedge-type Light Guide Plates for Large Liquid Crystal Displays (대형 LCD용 쐐기형 도광판 제조공정에 대한 연구)

  • Kim, Min-Soo;Kim, Jangseob;Hong, Jun-Ho;Shin, Dongwon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.30-35
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    • 2020
  • The light guide plate (LGP) provides a surface light source on the back of the liquid crystal display (LCD), which is not self-emitting; thus, it is an essential component of display units requiring sufficient brightness. To maximize the light-emitting effect of an LGP, enough incident light, from the light source, should enter into its side. However, the current trend in LCD panels is represented by larger and thinner screens and this smaller thickness prevents the accordingly thin LGPs from providing sufficient brightness. This paper proposes a process for manufacturing wedge-type LGPs, which might increase the amount of incident light and, consequently the surface light emission, for applications in large LCDs. The proposed method was validated by building a dedicated manufacturing machine and performing illuminance experiments on the fabricated LGP.

Determination of an Economic Lot Size of Color Filters in TFT-LCD Manufacturing (TFT-LCD 공정에서의 Color Filter 의 경제적 Lot Size 의 결정)

  • Jeong, Bong-Ju;Sohn, So-Young
    • IE interfaces
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    • v.10 no.1
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    • pp.47-55
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    • 1997
  • This paper deals with an assembly process of the TFT glasses and the color filters in LCD manufacturing. Two specific problems are presented and solved. One is a matching problem to find the best matches between a set of TFT glasses and a set of color filters, which result in the maximum number of good LCD assemblies. A simple mathematical model is constructed for this problem and an optimal solution can be obtained using an existing algorithm. The other is a main problem that requires a determination of an economic lot size of the color filters which are going to be assembled with a given set of TFT glasses. A Bayesian dynamic forecasting model is developed to predict the defective patterns of color filters. Based on the predicted defective rate of color filters, the minimum lot size of the color filters can be determined to minimize the probability of losing good TFT glasses and color filters.

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A Study on the Polishing Characteristics of LCD Glass (LCD 유리기판 폴리싱 가공특성에 관한 연구)

  • Lee, Sang-Min;Lee, Choong-Seok;Chae, Seung-Su;Kim, Taeck-Su;Park, Hwi-Keun;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.77-82
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    • 2009
  • This paper reports a kinematic analysis and experimental results for the polishing process of G7 LCD glass. A kinematic analysis for the relative motion of the upper plate and lower plate has been done and computer simulation has been programmed. A series of polishing experiments has also been carried out and compared with analytical data. The experimental results agreed well with analytical ones. The experimental results indicate that the polishing removal is proportional to the relative speed and pressure.

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Fatigue Characteristics of Tension Spring for LCD Monitor Hinge (LCD 모니터 힌지용 인장 스프링의 피로특성)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Kim, Ki-Man;Byun, Yong-Kun;Yang, Seung-Cheol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.1
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    • pp.13-19
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    • 2007
  • The spring is an important mechanical parts to improve the functions of precision machines, automobiles, ships, industrial machines, and IT devices etc.. The hinge mechanism for LCD monitors is very important to support and maintain the proper position of monitor panel, and the tension spring which is a major parts of hinge mechanism plays a significant roll to provide the supporting force positioning the monitor panel. In this paper, an analysis and experiment were carried out to investigate the fatigue characteristics of the tension spring of hinge mechanism, such as hardness test, fatigue test and fractography analysis. As a result of this study the SWPB with heat treatment and shot peening was found to have the optimal design conditions of tension spring for LCD monitor hinge mechanism.

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