• Title/Summary/Keyword: Kneader

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Influence of Screw Rotors Tip Angle on Mixing Performance for One Novel Twin-screw Kneader (2축 스크류 니더의 설계에서 스크류 로터 팁의 각도가 믹싱성능에 미치는 영향)

  • Wei, Jing;Chen, Dabing;Zhou, Dongming;Zhang, Aiqiang;Yang, Yuliang
    • Polymer(Korea)
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    • v.39 no.3
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    • pp.441-452
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    • 2015
  • Twin-screw kneader is an efficient polymer processing equipment. In this paper, the mixing performance of one novel intermeshing counter-rotating twin-screw kneader with different tip angles of the male rotor is simulated using the mesh superimposition technique (MST). Statistical analysis is carried out for the flow field using particle tracking technique, and distributive mixing performance is evaluated using the residence time distribution and segregation scale, while the dispersive mixing performance is estimated using the parameters such as shear rate, stretching rate and mixing index. The results show that the best distributive mixing performance is achieved when the tip angle is 0o, while the optimal dispersive mixing performance is obtained when the tip angle is 20o. The results in this paper provide a data basis for the selection of parameters and optimization of the performance for the screw rotors.

Effect of Grinding Methods on Particle Size and Crystalline Structure of Copper Phthalocyanine (분쇄방법에 따른 구리프탈로시아닌 입자크기 및 결정구조 변화)

  • Lee, Jeong Se;Lee, Hak Sung
    • Applied Chemistry for Engineering
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    • v.18 no.1
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    • pp.41-47
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    • 2007
  • Crude copper phthalocyanine (Cupc) was synthesized by Wyler process, then grounded using various methods such as acid pasting, kneader, attritor and SC-mill. Particle size, shape and crystalline structure were compared and evaluated after particle size reductions. Cupcs prepared by acid pasting and kneader methods that are excellent manufacturing processes in industry were used as our standards. Particle properties of Cupcs prepared either by attritor or by SC-mill were compared with particle size analyzer, scanning electron microscopy (SEM) and X-ray diffraction (XRD). Particle size analyzer and SEM were used to analyze the variation of particle sizes of Cupc with milling time. Particle size was initially decreased up to the 90 min of milling time, thereafter it reversely began to increase in case of SC-mill. Cupc obtained from dry milling with attritor displayed strong cohesion so that particle size was not possible to determine with particle size analyzer. However, the optimum milling time was indirectly approximated from the analysis of XRD peak intensity.

Effects of Kneading Treatment on the Properties of Various Pulp Fibers (Kneading 처리가 다양한 펄프 섬유들의 특성에 미치는 영향)

  • Kim, Ah-Ram;Choi, Kyoung-Hwa;Cho, Byoung-Uk
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.3
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    • pp.47-54
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    • 2015
  • In this study, effects of kneading treatment on the properties of hardwood bleached kraft pulp (HwBKP), softwood bleached kraft pulp (SwBKP) and hardwood bleached chemi-thermo-mechanical pulp (HwBCTMP) were elucidated with a laboratory two-shaft kneader. Kneading treatment was performed at 30% (w/w) of pulp concentration and the number of passes through the kneader was adjusted from 0 to 10 passes. Then, changes in properties of pulp fibers were evaluated. It was found that fiber characteristics were influenced by kneading treatment. Fiber length was decreased with kneading while other morphological properties such as fiber width, curl and kink became increased as the number of passes through the kneader increased from 0 to 5 passes. The magnitude of changes in the morphological properties of softwood chemical pulp was the largest, followed by hardwood chemical pulp. The morphological properties of HwBCTMP were little influenced by kneading treatment. Swelling of fiber measured by WRV was increased with kneading except of HwBCTMP.

Static Load Analysis of Twin-screw Kneaders

  • Wei, Jing;Zhang, Guang-Hui;Zhang, Qi;Kim, Jun-Seong;Lyu, Sung-Ki
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.3
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    • pp.59-63
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    • 2008
  • A static load analysis of twin-screw kneaders is required not only for the dynamic analysis, but also because it is the basis of the stiffness and strength calculations that are essential for the design of bearings. In this paper, the static loads of twin-screw kneaders are analyzed, and a mathematical model of the force and torque moments is presented using a numerical integration method based on differential geometry theory. The calculations of the force and torque moments of the twin-screw kneader are given. The results show that the $M_x$ and $M_y$ components of the fluid resistance torque of the rotors change periodically in each rotation cycle, but the $M_z$ component remains constant. The axis forces $F_z$ in the female and male rotors are also constant. The static load calculated by the proposed method tends to be conservative compared to traditional methods. The proposed method not only meets the static load analysis requirements for twin-screw kneaders, but can also be used as a static load analysis method for screw pumps and screw compressors.

전처리 조건이 KOCC 및 펄프의 물성 향상에 미치는 영향

  • Seo, Seung-Won;Seo, Yeong-Beom;Choi, Chan-Ho;Jeon, Yang
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2000.11a
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    • pp.127-128
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    • 2000
  • 침엽수 및 활엽수 표백화학펼프와 KOCC를 Hobart mixer로 고해전에 전처리를 실시하였다. 처리온도를 섭씨 4도, 20도,60도로 변화를 주었으며, 전처리후 고해를 실시하여 섬유의 변 화를 측정하였다 .. 4도와 20도에서의 처리는 같은 여수도하에서 섬유의 WRV 및 강도를 높 이는 효과가 있었지만 60도에서는 다소 전처리효과가 떨어졌다Hoba$\pi$ mIxer 와 비슷한 효과를 낼 수 있는 Kneader 및 Screw press 와 문헌적 수치로 비교해 볼 때, Hobart mixer 는 이들과 다른 독특한 효과를 보이고 있었다.

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Effects of Mold Time on Swelling of Natural Rubber Sponge by 2-Step Foaming (2단발포에서 금형시간이 천연고무 스폰지의 팽윤에 미치는 효과)

  • Lee, Hwan-Kwang
    • Proceedings of the KAIS Fall Conference
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    • 2008.11a
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    • pp.335-338
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    • 2008
  • 2단발포에서 금형시간이 천연고무(NR) 스폰지의 팽윤에 미치는 효과를 검토하였다. Kneader와 Rollmill을 사용하여 NR컴파운드를 제조하고 높은 압력조건의 1차금형에서 부분가교시킨 후 대기압의 2차 금형에서 발포와 가교를 완성시켰다. NR스폰지의 겉보기밀도를 측정하고 주사전자현미경을 사용하여 셀구조를 관찰하였다. 얻어진 스폰지에 대하여 실온에서 톨루엔, 이소옥탄, 항공유에 의한 팽윤거동을 조사하였다. 1차금형시간이 증가하면 NR스폰지의 겉보기밀도가 증가하고 팽윤비가 감소하였다. 2차금형시간이 증가하면 NR스폰지의 겉보기밀도가 감소하고 팽윤비가 증가하였다. 용매의 접촉에 의한 NR 스폰지의 부피팽윤비를 높이기 위하여 금형에서 동시에 발생하는 발포제의 분해반응과 NR의 가교반응을 적절히 조절하는 것이 중요하다.

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Influence of the Type of Curing Agent on Swelling Behavior of Natural Rubber Foam (가교제의 종류가 천연고무 발포체의 팽윤거동에 미치는 효과)

  • Lee, Hwan-Kwang;Chung, Tea-Kyung;Kim, Sung-Chan;Kim, Hyun-Gi;Choi, Kyung-Man;Kim, Young-Min;Han, Dong-Hun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.6
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    • pp.1775-1781
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    • 2008
  • The effects of the type of curing agent on the swelling of the natural rubber(NR) sponge applicable to the self-sealing layer of a helicopter fuel tank were investigated. The curing systems employed were peroxide and mixed ones of sulfur and peroxide. The NR compounds were prepared in a kneader and a roll-mill. The compounds were partially cured in a press at high pressure and subsequently cured fully with expansion in another press at atmospheric pressure. The apparent density of the NR sponge was measured and the cell structure was observed with scanning electron microscopy. The swelling experiments were performed at room temperature using toluene, iso-octane, and an aircraft fuel as a solvent. More rapid volume swelling of the NR sponge cured by peroxide was achieved than cured by sulfur and peroxide with similar amount of curing agent added in rubber compounds. The apparent density and cell structure of the sponge were extremely sensitive to the amount of peroxide, which influences again the swelling behavior of the NR sponge. It is important to control properly two reactions of decomposition of foaming agent and crosslinking of NR in the mold to obtain rapid swelling of the NR sponge on contact of the fuel.