• Title/Summary/Keyword: Kerf-Width

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Implementation of CAM Program for 6-Axis CNC Pipe Coaster (6축 CNC 파이프 코스터 전용 CAM 프로그램 구현)

  • Lho, Tae-Jung;Lee, Wook-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.9
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    • pp.2202-2209
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    • 2009
  • Joint paths are induced mathematically for many kinds of joint pattern between master- and sub-pipes. By compensating them with root gap of welds and kerf width, real cutting paths are determined. Their NC codes are generated, and the paths generated by NC code are verified by a ghost function. A beveling is implemented through tilting a torch in the A- and B-axis direction for 8 sections in the chuck rotation of C-axis. The effective CAM program was developed specially for 6-axis CNC pipe coasters which cut a master or sub- pipe along the cutting path and simultaneously fulfill a beveling process.

A Study on the Cutting Characteristics of Plate Steel Under Various Cutting Conditions. (강판의 절단조건 변화에 따른 절단특성에 관한 연구)

  • Kim, In-Chul;Kim, Sung-Il;Ko, Heung;Kim, Seung-Gi
    • Proceedings of the KWS Conference
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    • 2002.05a
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    • pp.36-38
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    • 2002
  • This paper is a study on the effect of the cutting speed, length of tip-specimen and cutting thickness in CNC gas cutting of the high-tensile steel plate(AH36). Experiments were performed to investigate the variations of cutting surface, surface roughness and kerf width under various cutting conditions.

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A Study on the Cutting Phenomena in CNC Gas Cutting Under Various Cutting Conditions (고장력 강판의 CNC 가스 절단시 절단조건 변화에 따른 절단현상에 관한 연구)

  • 김성일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.186-191
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    • 2002
  • In the CNC gas cutting of steel plate, the cutting quality are strongly dependent on the various cutting conditions. The cutting tests of high tensile steel plate(AH36) were carried out using CNC gas cutting machine at various cutting conditions such as cutting speed, steel plate thickness, distance between tip and specimen etc. The kerf width and the surface roughness of cutting surfaces are examined. The photographs of cutting surface and cutting section are also analyzed.

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Characteristics of the Radio-Frequency/Vacuum Drying of Heavy Timbers for Post and Beam of Korean Style Housings Part II : For Korean red pine heavy timbers with 250 × 250 mm, 300 × 300 mm in cross section and 300 mm in diameter, and 3,600 mm in length

  • Lee, Nam-Ho;Zhao, Xue-Feng;Shin, Ik-Hyun;Park, Moon-Jae;Park, Jung-Hwan;Park, Joo-Saeng
    • Journal of the Korean Wood Science and Technology
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    • v.39 no.2
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    • pp.132-139
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    • 2011
  • This study examined the characteristics of radio-frequency/vacuum dried Korean red pine ($Pinus$ $densoflora$) heavy timbers with 250 ${\times}$ 250 mm (S), 300 ${\times}$ 300 mm (L) in cross section and 300 mm in diameter, and 3,600 mm in length, which were subjected to compressive loading after a kerf pretreatment. The following results were obtained : The drying time was short and the drying rate was high in spite of the large cross section of specimens. The moisture gradient inall specimens was gentle in both longitudinal and transverse directions owing to dielectric heating. The shrinkage of the width in the direction perpendicular to was 21 percent ~ 76 percent of that of the thickness of square timbers in the direction parallel to the mechanical pressure. The casehardening for all specimens was very slight because of significantly reduced ratio of the tangential to radial shrinkage of specimens and kerfing. The surface checks somewhat severely occurred although the occurrence extent of the surface checks on the kerfed specimens was slight compared withthat on the control specimen.

A Plastic BGA Singulation using High Thermal Energy of $2^{nd}$ Harmonic Nd:YAG Laser

  • Lee, Kyoung-Cheol;Baek, Kwang-Yeol;Lee, Cheon
    • KIEE International Transactions on Electrophysics and Applications
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    • v.2C no.6
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    • pp.309-313
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    • 2002
  • In this paper, we have studied minimization of the kerf-width and surface burning, which occurred after the conventional singulation process of the multi-layer BGA board with copper, polyethylene and epoxy glass fiber. The high thermal energy of a pulsed Nd:YAG laser is used to cut the multi-layer board. The most considerable matter in the laser cutting of the multi-layer BGA boards is their different absorption coefficient to the laser beam and their different heat conductivity. The cut mechanism of a multi-layer BGA board using a 2$^{nd}$ harmonic Nd:YAG laser is the thermal vaporization by high temperature rise based on the Gaussian profile and copper melting point. In this experiment, we found that the sacrifice layer and Na blowing are effective in minimizing the surface burning by the reaction between oxygen in the air and the laser beam. In addition, N2 blowing reduces laser energy loss by debris and suppresses surface oxidation. Also, the beam incidence on the epoxy layer compared to polyimide was much more suitable to reduce damage to polyimide with copper wire for the multi layer BGA singulation. When the polyester double-sided tape is used as a sacrifice layer, surface carbonization becomes less. The SEM, non-contact 3D inspector and high-resolution microscope are used to measure cut line-width and surface morphology.

Development of Laser Process and System for Stencil Manufacturing

  • Lee, Jae-Hoon;Jeong Suh;Shin, Dong-Sig;Kim, Jeon-O;Lee, Young-Moon
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.23-29
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    • 2003
  • Stencil is used normally as a mask for solder pasting on pad of a printed circuit board (PCB). The objective of this study is to develop a stencil cutting system and determine the optimal conditions to make good-quality stencil by using a Nd:YAG laser. The effects of process parameters such as laser power, type of mask, gas pressure, cutting speed and pulse duration on the cut edge quality were investigated. In order to analyze the cut surface characteristics (roughness, kerfwidth, dross) optical microscopy, SEM microscopy and roughness measurements were used. As a result, the optimal conditions of cutting process parameters were determined, and the practical feasibility of the proposed system was also examined by using a commercial Gerber file for PCB stencil manufacturing.

A Study on Discharge Gap in CAD/CAM Wire Electric Discharge Machining (CAD/CAM 와이어 방전가공의 가공확대여유에 관한 연구)

  • 강상훈;박원조;배성한
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.380-384
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    • 1993
  • In precision wire electrode discharge machining by CAD/CAM, it is the most important problem on machining method to determine the wire electrode offset amout from the accurate calculation of discharge gap in order to increase the machining accuracy, after fixing the main machining conditions such as machining speed, wire tension, coolant conductivity, gap vlotage. The present study shows the relationships between discharge gap and main machining conditions by means of a series of experiment concerned with the gap using the workpiece of STD 11, and suggests the experimental eguation to calculate the accurate wire electrode offset amount under the given machining conditions for spot workers.

CW 및 Pulsed 레이져를 이용한 세라믹 절단

  • 방세윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.156-160
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    • 1994
  • Use of engineering ceramics has been increasing due to the outstanding physical and chemical properties. Conventional machining processes, however, are not applicable due to their hardness and brittleness. Laser cutting is a promising alternative for these ceramics. In this study, experimental data of CO $_{2}$ laser cutting of $Al_{2}$ $O_{3}$ and Si $_{3}$ N $_{4}$ are obtained to give a guide in the industry. Results of $Al_{2}$ $O_{3}$ cutting showed extreme weakness to thermal crack and it was found that pulsed beam has to be used for thick $Al_{2}$ $O_{3}$ specimen. Si $_{3}$ N $_{4}$ showed good results for both CW and pulsed beams. Using pulsed beam resulted narrower kerf width with increased surface roughness a nd reduced cutting speed. It was also found that a parameter call path energy is useful for representing minimum threshold value for possible cutting range with pulsed beam.

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A study on the plasma arc cutting phenomena of plate materials (플라즈마 아크를 이용한 판재료의 절단현상에 관한 연구)

  • 엄기원;김동조
    • Journal of Welding and Joining
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    • v.9 no.4
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    • pp.69-74
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    • 1991
  • The Plasma Arc Cutting Method using high density and hight temperature beam is well applicable to the cutting of the nonferrous metal (Al alloy ) and stainless steel which are unable to be cut by the use of the oxy-fuel gas. This study focalizes on the cutting phenomena of the plate of (mm) thickness, since the cutting phenomena of thick plates have been rather thoroughly studied. In this study the cutting groove, adhesive phenomena of dross, surface roughness were measured according to the variation of cutting speed and compared with the case of mild steel plates. The result showed that the kerf width variation of Al alloy was similar to the case of mild steel, while that of the stainless steel differed from the mild steel. In the adhesive phenomena of dross, 6(mm) thick plates of Al alloy showed a difference from those of thick plates, but the stainless steel was similar to thick plates. The surface roughness variation of Al alloy wias minimum at 67 cm/min, while that of stainless steel was at 30cm/min.

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Two-dimensional Laser Drilling Using the Superposition of Orthogonally Polarized Images from Two Computer-generated Holograms

  • Lee, Hwihyeong;Cha, Seongwoo;Ahn, Hee Kyung;Kong, Hong Jin
    • Current Optics and Photonics
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    • v.3 no.5
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    • pp.451-457
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    • 2019
  • Laser processing using holograms can greatly improve processing speed, by spatially distributing the laser energy on the target material. However, it is difficult to reconstruct an image with arrays of closely spaced spots for laser processing, because the specklelike interference pattern prevents the spots from getting close to each other. To resolve this problem, a line target was divided in two, reconstructed with orthogonally polarized beams, and then superposed. Their optical reconstruction was performed by computer-generated holograms and a pulsed laser. With this method, we performed two-dimensional (2D) laser drilling of polyimide film, with a kerf width of $20{\mu}m$ and a total processing length of 20 mm.