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The Effect of Orientation of Magneto-responsible Particles on the Transmissibility of Magneto-rheological Elastomer (자기장 응답 입자의 배향이 자기유변 탄성체의 전달성에 미치는 영향)

  • Lee, Joo-Hwan;Chung, Kyung-Ho;Yoon, Ji-Hyun;Oh, Jae-Eung;Kim, Min-Soo;Yang, Kyung-Mo;Lee, Seong-Hoon
    • Elastomers and Composites
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    • v.46 no.4
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    • pp.311-317
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    • 2011
  • The neodymium magnet inserted mold was proposed to orient magneto-responsible particles efficiently. The anisotropic magneto-rheological elastomer(MRE) was prepared using the new mold and the optimum amounts of the particles was 30 vol.%. As the orientation of particles was increased, the tensile strength of MRE was decreased, while the hardness of MRE was increased. It was found that the MRE containing 30 vol.% of magneto-responsible particles showed the maximum magneto-rheological effect. The ratio of shear modulus shift was 59% at the input current of 3 A. The transmissibility of MRE was decreased with increasing the input current and loading amounts of magneto-responsible particles. Therefore, the damping property of MRE could be improved by preparing the anisotropic MRE.

Numerical Prediction of Permanent Deformation of Automotive Weather Strip (자동차용 웨더스트립의 영구변형 예측)

  • Park, Joon-Chul;Min, Byung-Kwon;Oh, Jeong-Seok;Moon, Hyung-Il;Kim, Heon-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.4
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    • pp.121-126
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    • 2010
  • The automotive weather strip has functions of isolating of water, dust, noise and vibration from outside. To achieve good sealing performance, weather strip should be designed to have the high contact force and wide contact area. However, these design causes excessive permanent deformation of weather strip. The causes of permanent deformation is generally explained to be the chemical material detrioration and physical variation and cyclic loading, etc. This paper introduces a numerical method to predict the permanent deformation using the time dependent viscoelastic model which is represented by Prony series in ABAQUS. Uniaxial tension and creep tests were conducted to obtain the material data. And the lab. test for the permanent deformation was accelerated during shorter time, 300 hours. The permanent deformation of weather strip was successfully predicted under the different loading conditions and different section shapes using the suggested numerical process.

Appearance Contamination of EPDM Article from Water Solution (EPDM 소재의 수용액으로부터의 외관 오염)

  • Choi, Sung-Seen;Chung, Hye-Seung;Joo, Yong-Tae;Yang, Kyung-Mo;Lee, Seong-Hoon
    • Elastomers and Composites
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    • v.45 no.2
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    • pp.100-105
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    • 2010
  • An EPDM article was aged in air, distilled water, tap water, NaCl/$CaCl_2$ solution, and $CaCl_2/FeCl_3$ solution for 7 days. The aging temperature was $90^{\circ}C$. The samples aged in air and distilled water did not appear the whitening, those aged in tap water, NaCl/$CaCl_2$ solution, and $CaCl_2/FeCl_3$ solution showed the whitening. Soluble organic materials were analyzed using GC/MS to identify the whitening materials, surface morphology of the aged sample surface was examined using image analyzer and SEM, and elemental analysis of the materials accumulated on the sample surface was performed using EDX. Principal reason to cause whitening might be formation of metal salt of fatty acid by reaction between metal cation and fatty acid.

Treatment of Whitening of a Car TPE Component (자동차용 TPE 부품의 백화 처리)

  • Choi, Sung-Seen;Chung, Hye-Seung;Joo, Yong-Tae;Min, Byung-Kwon;Lee, Seong-Hoon
    • Elastomers and Composites
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    • v.45 no.2
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    • pp.94-99
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    • 2010
  • 340 nm UV radiation of $2500\;kJ/m^2$ irradiated a thermoplastic elastomer (TPE) specimen used for interior and exterior materials of a car. After the UV irradiation, the black sample surface was changed to gray. Materials on the aged sample were collected and analyzed using GC/MS, but significant materials were not found. Lots of small cracks were found on the aged specimen surface. Whitening phenomenon of the aged sample disappeared by brushing or searing with a fire on the aged surface. After brushing or searing with a fire, small cracks on the surface vanished. Samples before and after the aging, and the treated samples with brush or fire were analyzed using image analyzer, SEM, EDX, and ATR and the results were compared. The vanished whitening phenomenon by brushing or searing was explained with filling the small cracks by polypropylene of TPE.

Effect of Composite Sandwich Endplates on the Improvement of Cold Start Characteristics for PEMFC (복합재료 샌드위치 엔드플레이트의 연료전지 냉시동성 향상에 미치는 효과)

  • Suh, Jung-Do;Ko, Jae-Jun;Ahn, Byung-Ki;Yu, Ha-Na;Lee, Dai-Gil
    • Journal of Hydrogen and New Energy
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    • v.22 no.6
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    • pp.859-867
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    • 2011
  • The cold start problem is one of major obstacles to overcome for the commercialization of fuel cell vehicles. However, the cold start characteristics of fuel cell systems are very complicated since various phenomena, i.e. ice-blocking, electro-chemical reactions, heat transfer, and defrosting of BOP components, are involved in them. This paper presents a framework to approach the problem at a full stack scale using Axiomatic Design (AD). It was characterized in terms of Functional Requirements (FRs) and Design Parameters (DPs) while their relations were established in a design matrix. Considering the design matrix, the endplates should have low thermal conductivity and capacity without increase in weight or decrease in structural stiffness. Consequently, composite sandwich endplates were proposed and examined both through finite element analyses and experiments simulating cold start conditions. From the examinations, it was found that the composite sandwich endplates significantly contributed to improving the cold start characteristics of PEMFC.

Effects of Alkali Treated Nano-kenaf Fiber in Polypropylene Composite upon Mechanical Property Changes (알카리로 처리된 나노케냐프 섬유가 PP 복합소재 내에서 기계적 물성 변화에 미치는 영향)

  • Oh, Jeong Seok;Lee, Seong-Hoon;Kim, Kwang-Jea
    • Polymer(Korea)
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    • v.39 no.1
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    • pp.99-106
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    • 2015
  • The surface of nano-kenaf containing cellulose fibers was treated with alkali (NaOH) and their effects on the physical properties of the polypropylene (PP) composite were investigated. The treatment of alkali on the fibers increased the melt flow index (M.I.), elongation%, and impact strength, while it decreased the tensile strength, flexural modulus and heat deflection temperature (HDT) of the compound compared to the untreated one. It seemed the alkali treatment on the nano-kenaf fiber changed the character of the fiber due to removal of impurities and chemicals on the surface and resulted in decreased interfacial adhesion between the nano-fiber surface and the PP matrix and changed the character of the PP.

Drive-train Jerk Reduction Control for Parallel Hybrid Electric Vehicles (병렬형 하이브리드 전기자동차 구동계의 Jerk 저감 제어)

  • Park, Joon-Young;Sim, Hyun-Sung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.1
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    • pp.17-24
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    • 2011
  • TMED(Transmission Mounted Electric Device) parallel hybrid configuration can realize EV(Electric Vehicle) mode by disengaging the clutch between an engine and a transmission-mounted motor to improve efficiencies of low load driving and regenerative braking. In the EV mode, however, jerk can be induced since there are insufficient damping elements in the drive-train. Though the jerk gives demoralizing influence upon driving comport, adding a physical damper is not applicable due to constraints of the layout. This study suggests the jerk reduction control, composed of active damping method and torque profiling method, to suppress the jerk without hardware modification. The former method creates a virtual damper by generating absorbing torque in the opposite direction of the oscillation. The latter method reduces impulse on the mated gear teeth of the drive-train by limiting the gradient of traction torque when the direction of the torque is reversed. To validate the effectiveness of the suggested strategy, a series of vehicle tests are carried out and it is observed that the amplitude of the oscillation can be reduced by up to 83%.

Numerical Analysis of Melting Process in a Water Tank for Fuel-cell Vehicles (연료전지 자동차의 물탱크 해빙과정에 대한 수치해석적 연구)

  • Kim, Hark-Koo;Jeong, Si-Young;Hur, Nahm-Keon;Lim, Tae-Won;Park, Yong-Sun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.8
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    • pp.585-592
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    • 2007
  • Good cold start characteristics are essential for satisfactory operation of fuel cell vehicles. In this study, the melting process has been numerically investigated for a water tank used in fuel cell vehicles. The 2-D model of the tank containing ice and plate heaters was assumed and the unsteady melting process of the ice was calculated. The enthalpy method was used for the description of the melting process, and a FVM code was used to solve the problem. The feasibility study compared with other experiment showed that the developed program was able to describe the melting process well. From the numerical analysis carried out for different wall temperatures of the pate heaters, some important design factors could be found such as local overheating and pressurization in the tank.

Relative Road Damage Analysis with Driving Modes of a Military Vehicle (군용차량의 주행모드에 따른 상대 노면 가혹도 분석)

  • Suh, Kwonhee;Song, Bugeun;Yoon, Hiseak
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.2
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    • pp.225-231
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    • 2016
  • A military vehicle is driven at different usage modes with the army application and servicing conditions. For practical durability validation, DT(Development Test) on a new military vehicle should be run up to the durability target kilometers on test courses in the specified proving ground. Driving velocities with test courses at the endurance mode of DT are established definitely. However, OT(Operational Test) and initial endurance test of production car can't be performed only in the DT courses due to the development period limit. Therefore, this paper focuses on the method to analyze the relative road damages between the endurance test in DT and other endurance test. Road load acquisition tests on KLTV(Korean Light Tactical Vehicle) were implemented at 15 driving modes in off-road and cross-country courses of two tests. Wheel accelerations were processed through band-pass filter, and then the main frequency and maximum power of the signals were computed by PSD analysis. Finally, using the proving ground optimization based on RDS(Relative Damage Spectrum) characterization, the damage factors between off-roads of test courses were determined.