• Title/Summary/Keyword: Joint clearance

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A Study on the Deviation of Bucket Behavior Considering the Effect of Clearance in the Excavator (굴삭기 상부작업체에서 틈새에 의한 버켓의 거동 편차에 대한 연구)

  • Shin, Dae Young;Kang, Tae Gon
    • Journal of Drive and Control
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    • v.16 no.4
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    • pp.9-15
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    • 2019
  • Bucket trajectory is crucial regarding precision work with an excavator. In general, the bucket trajectory deviation is determined by the machining deviation of the frame, driving deviation of the driving hydraulic cylinder, clearance in the joints, and deformation of the structure. This paper investigated the relationship between the respective clearance in joints and the trajectory deviation of the bucket at the finishing work of the ditching for a 20-ton excavator. As a result, the larger the clearance, the larger deviation is increased at trajectory. However, it was found that the deviation of the rotation angle and displacement of the bucket was limited and the size of clearance does not affect closely on the contact angle of the pin shaft.

Installation Error Calibration by Using Levenberg-Marquardt Method on a Cubic Parallel Manipulator (Levenberg-Marquardt 방법을 이용한 육면형 병렬기구의 설치 오차 보정)

  • 임승룡;임현규;최우천;송재복;홍대희
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.184-191
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    • 2003
  • A parallel manipulator has high stiffness and all the joint errors on the device are not accumulated at the end -effector unlike a serial manipulator. These are the reasons why the parallel manipulator has been widely used in many fields of industry. In the parallel manipulator, it is very important to predict the exact pose of the end-effector when we want to control the end-effector motion. Installation errors have to be determined in order to predict and control the actual position and pose of the end-effector. This paper presents an algorithm to find the whole 36 joint error components with joint clearance errors and measurement errors considered, when a link length measurement sensor is used and data more than 36 times are acquired for 36 different configurations. A simulation test using this algorithm is performed with a Matlab program which uses the Levenberg-Marquardt method that is known to be efficient for non-linear optimization.

Effect of Joint Errors Analysis for a Cubic Parallel Device (육면형 병렬 기구에서의 조인트 오차의 영향)

  • 임승룡;최우천
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.672-675
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    • 2000
  • There are many sources of errors in the parallel device. This study investigates the effect of a clearance error at a U-joint on the position and orientation errors of the platform of a new parallel device, cubic parallel manipulator. In this study, the limits of errors can be estimated for given conditions.

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Design of coil spring to reduce influence of multiple clearances in planar four bar mechanism (이차원 4링크 기구의 다중 간극들의 영향을 줄이기 위한 코일 스프링의 설계)

  • 강동중;이학수;윤용산
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1446-1454
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    • 1990
  • A systematic method of design modification to reduce the influence of impact from multiple clearances in a planar four bar mechanism is developed. For this purpose, an optimization method is used with the objective function which is the linear sum of the Earles and Wu criteria for every joints with clearances. One coil spring is attached to a joint of limited range of revolution to reduce the undesirable dynamic effects due to clearances at joints. The stiffness of the coil spring and its pre-loading angle are chosen as design variables. A numerical example is taken for a four bar mechanism. The initial and modified mechanisms are compared using a clearance mechanism analysis technic to see the difference in dynamic effects due to contact loss. It is found that the modified mechanism produces much more smooth joint contact forces than the original design.

Effect of Process Parameters on Bead Formation in Nd:YAG Laser Welding of Thin Steels (저탄소 박판 강재의 Nd:YAG 레이저 용접부 형성에 미치는 공정변수의 영향)

  • 김기철;허재협
    • Journal of Welding and Joining
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    • v.19 no.3
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    • pp.317-324
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    • 2001
  • This study deals with high power Nd:YAG laser welding of thin steels for small pressure vessels. Full penetration welding at the overlap joint was performed so as to assure sufficient weld strength. Results showed that mid-depth weld size reduced drastically with increasing the travel speed. Position of focus had little effect on the bead formation even though short focal system was used. However, the shape factor and the bead width had closely related with the position of focus. Based on the microstructural inspection, acceptable weld was obtained when the overlap clearance was controlled up to 20% of the base metal thickness. In the case that the joint contained more clearance than the critical value, both the tensile shear strength and the tear strength were reduced. Results also demonstrated that shielding gases were proved to play a key role as far as the bead formation characteristics was taken into consideration. Blowing dry air through 5mm in diameter nozzle produced narrower bead cross-section than that of argon or nitrogen shielding.

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Velocity and Acceleration Error Analysis of Planar Mechanism Due to Tolerances (기계시스템의 공차에 의한 속도 및 가속도 오차의 해석)

  • 이세정
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.2
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    • pp.351-358
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    • 1994
  • A probabilistic model and analysis methods to determine the means and variances of the velocity and acceleration in stochastically-defined planar pin jointed kinematic chains are presented. The presented model considers the effect of tolerances on link length and radial clearance and uncertainty of pin location as a net effect on the link's effective length. The determination of the mean values and variances of the output variables requires the calculation of sensitivities of secondary variables with respect to the random variables. It is shown that this computation is straightforward and can be accomplished by a conventional kinematic analysis package with minor modification. Thus, the concepts of tolerance and clearance have been captured by the model and analysis. The only input data are the nominal linkage model and statistical information. The "effective link length" model is shown to be applicable to both analytical solution and Monte Carlo simulation. The results from both methods are compared. This paper Ksolves the higher-order kinematic problems for the probabilistic design analysis of stochastically-defined mechanisms.echanisms.

A analysis on the mechanical joint of composite laminate (복합재료 적층판의 기계적 체결부 해석)

  • Kim, Sung-Joon;Hwang, In-Hee
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.19 no.4
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    • pp.12-17
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    • 2011
  • This paper gives a review of finite element model for the analysis of fastening as practical points of view. Different mechanical properties of plate-fastener systems are analyzed. Calculations of the system properties are described as well as the technique of their application in model. Analysis has been performed for calculating the load distribution in multi-joint and the results are compared using the several models. The effects of fastener-hole clearance on the load distribution in multifastener joints are presented. And the stress analysis method have been reviewed for failure analysis of mechanical joint of composite laminate.

An Estimation of Comfort on the Automobile Driver Seat Korean Anthropometric Experiment (한국인 인체측정 실험에 의한 자동차 운전석의 안락감 평가)

  • 이영신;이석기;박세진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.3
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    • pp.61-72
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    • 1996
  • In this paper, the driver seat comfort of eight automobiles was studied. The joint angles and anthropometric data of eleven subjects sitting on the seating buck were investigated using the instrument devices such as scale, goniometer, vernier calipers, protractor, Martin set. The joint angles of the most comfort posture were found by experiment and compared with previous studies. The anthropometric data of Korean(1992 year surveys) and American(1970∼1974 year) were applied to evaluate the driver seat layout of Korean automobile. The joint angles of the most comfort posture for eleven subjects were obtained with experimental results. The joint angles were agreed with reference angles. The driver seat layout was not suited to seat length and acceleratorseatpan forward distance in 5 percentiles female, pedal separation and seatpan-roof height in 95 percentiles male. Korean automobiles were not suited to seatpan length and steering wheelseatpan clearance, floor-roof height for American 95 percentiles male. The driver anthropometric dimensions were more suitable to middle size than small size automobiles.

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Effect of joining methods on the failure of aluminum honeycomb sandwich joints under shear loading (전단하중을 받는 알루미늄 하니콤 샌드위치의 체결방식이 체결부의 파손에 미치는 영향 연구)

  • Park, Yong-Bin;Kweon, Jin-Hwe;Choi, Jin-Ho;Cho, Hyun-Il
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.7
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    • pp.643-651
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    • 2011
  • An experimental study on the failure of aluminum sandwich joints under shear loading was conducted. A total of 60 specimens including three different insert types and two different potting types were fabricated and tested. The test results showed that the through-clearance type of joint fails at the highest load among insert type joints. The failure load of the potted joints with the dimple washer increased by 10% compared to the simple potted joints. As expected, the shear failure load became higher in accordance with the face thickness increase. It was also found that the upper face in contact with the loading tool is more dominant over the failure load.