• 제목/요약/키워드: Jetting Dispenser

검색결과 14건 처리시간 0.025초

압전 젯팅 디스펜서의 작동 변수에 대한 실험적 분석 (Experimental Analysis of Operating Parameters for Piezoelectric Jetting Dispenser)

  • 손정우;홍승민;김기우;최승복
    • 한국소음진동공학회논문집
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    • 제25권10호
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    • pp.685-691
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    • 2015
  • In this work, to identify effective parameter for performance of piezoelectric jetting dispenser, experimental investigation is carried out based on design of experiment. After preparing jetting dispenser using two stack-type piezoelectric actuators, basic working principle of the jetting dispenser is described. Eight operating conditions are chose as main factors and it is assumed that each factor has two levels. To reduce number of experiments for performance evaluation, the experimental sets are designed based on factional factorial design method. Experimental setup is established and the weight of single dot is measured by using precision scale. The main and interaction effects of factors are analyzed using commercial statistical program and optimal operating condition for small amount and small variation of weight of dispensed single dot are determined.

압전작동기를 이용한 고속 토출 젯팅 디스펜서의 성능 특성 (Performance Characteristics of High Speed Jetting Dispenser Using Piezoactuator)

  • 윤보영;구오흥;손정우;최승복
    • 한국소음진동공학회논문집
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    • 제18권4호
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    • pp.432-438
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    • 2008
  • This paper presents a new jetting dispenser driven by a piezoelectric actuator at high operating frequency to provide very small dispensing dot size of adhesive in modern semiconductor packaging processes. After describing the mechanism and operational principle of the dispenser, a mathematical model of the structured system is derived by considering behavior of each component such as piezostack and dispensing needle. In the fluid modeling, a lumped parameter method is applied to model the adhesive whose rheological property is expressed by Bingham model. The governing equations are then derived by integrating the structural model with the fluid model. Based on the proposed model, dispensing performances such as dispensing amount are investigated with respect to various input trajectories.

압전작동기를 이용한 고주파수 젯팅 디스펜서의 성능 특성 (Performance Characteristics of High Frequency Jetting Dispenser Featuring Piezoactuator)

  • 윤보영;구오흥;홍승민;손정우;최승복
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 추계학술대회논문집
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    • pp.595-600
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    • 2007
  • This paper presents a new jetting dispenser driven by a piezoelectric actuator at high operating frequency to provide very small dispensing dot size of adhesive in modern semiconductor packaging processes. After describing the mechanism and operational principle of the dispenser, a mathematical model of the structured system is derived by considering behavior of each component such as piezostack and dispensing needle. In the fluid modeling, a lumped parameter method is applied to model the adhesive whose rheological property is expressed by Bingham model. The governing equations are then derived by integrating the structural model with the fluid model. Based on the proposed model, dispensing performances such as dispensing amount are investigated with respect to various input trajectories.

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젯팅 디스펜서 변위확대장치의 응답지연 개선 연구 (Improvement for Response Delays of Displacement Magnifier in Jetting Dispenser)

  • 하명우;이광희;홍승민;이철희
    • 한국소음진동공학회논문집
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    • 제26권5호
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    • pp.546-551
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    • 2016
  • The objective of this study is to investigate the response delays between piezo-stack actuator and the displacement magnifier of jetting dispenser and to reduce its falling time in terms of displacement optimization. The dispenser is driven by the dual piezo-stack actuators with a hinge lever mechanism to precisely control flow rate of the working fluid (3000 cP). It is commonly found that piezo actuator-driven jetting dispensers involving viscous working fluids have displacement optimization problem for ideal performance. The response delay of the system is caused by the phenomenon that the displacement magnifier cannot exactly follow the motion of the piezo actuators. The response delay may lower the performance of the system due to the inaccurate discharge of working fluid or even damages to the system itself due to inharmonious motion of piezo actuators with lever system. To reduce its response delay, a new displacement profile obtained from displacement optimization is suggested; its performance is tested through finite element analysis; and experiments are carried out to verify the performance of the obtained displacement profile.

압전 작동기로 구동되는 젯팅 디스펜서의 설계 및 제어 (Design and Control of Jetting Dispenser Driven by Piezoelectric Actuator)

  • 최민규;구오흥;윤보영;최승복
    • 한국소음진동공학회논문집
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    • 제16권11호
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    • pp.1165-1171
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    • 2006
  • This paper presents a new type of jetting dispenser for the integrated circuit (IC) fabrication and surface mount technology The proposed system is featured by the piezoelectric actuator and hydraulic magnification device. After describing structural component of the dispensing mechanism and its operation principle, both the fluid modeling and the hydraulic magnification modeling are undertaken with a lumped-parameter method based on the analogy of the fluid system and mechanical system. A mathematical governing equation is then derived by integrating the fluid model with the mechanical model of the driving piston and piezoelectric actuator. Subsequently, in order to achieve a desired dispensing amount, control algorithm adjusting duty cycle of the driving voltage is synthesized and control responses are presented in time domain.

압전 작동기로 구동되는 젯팅 디스펜서의 설계 및 제어 (Design and Control of Jetting Dispenser Driven by Piezoelectric Actuator)

  • 최민규;구오흥;윤보영;최승복
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 추계학술대회논문집
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    • pp.428-433
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    • 2006
  • This paper presents a new type of jetting dispenser for the integrated circuit(IC) fabrication and surface mount technology. The proposed system is featured by the piezoelectric actuator and hydraulic magnification device. After describing structural component of the dispensing mechanism and its operation principle, both the fluid modeling and the hydraulic magnification modeling are undertaken with a lumped-parameter method based on the analogy of the fluid system and mechanical system. A mathematical governing equation is then derived by integrating the fluid model with the mechanical model of the driving piston and piezoelectric actuator. Subsequently, in order to achieve a desired dispensing amount, control algorithm adjusting duty cycle of the driving voltage is synthesized and control responses are presented in time domain.

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형광체 함유 용액 고속 토출 조건에서의 듀얼 압전 디스펜서 공이와 노즐의 마모 특성 평가 (Wear Characteristics for Rod and Nozzle of Jetting Dispenser Driven by Dual Piezoelectric Actuators Under High Frequency with Phosphor-containing Liquid)

  • 하명우;이광희;안준욱;이철희
    • Tribology and Lubricants
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    • 제33권2호
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    • pp.52-58
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    • 2017
  • An ultra-high precise ejection process is essential in a dispensing system for fabricating various precision parts such as a semiconductor, LED, and camera module. The size of such parts has been decreasing, which implies that a precise ejecting technique is required. A phosphor-containing liquid is ejected via a dispenser using dual piezoelectric actuators that are used for generating a high-speed dispensing mechanism. The rod and nozzle continuously contact in high speed to eject the liquid. However, the high-strength filler or phosphor in the liquid causes wear on the surfaces of the rod and nozzle during the dispensing process. As a result, the ejection reliability decreases as the wear on the surfaces increases. Therefore, it is necessary to estimate the wear characteristics of the rod and nozzle via an experiment and FE analysis. Reliability rests up to 1,000 cycles are conducted under relatively severe conditions. The flow rate and surfaces roughness of the rod and nozzle are measured in each ejection cycle. The surface images and wear volume are obtained before and after the tests and the ejection reliability is confirmed by measuring the flow rate of the liquid. The experimental results show that the ejection reliability is maintained up to 1,000k cycles; these results are validated by the simulation results.

다중써멀버블 잉크젯방식의 3D 프린팅 시스템 개발 및 성능평가 (Evaluation and Development of Multi Thermal Bubble Ink Jet 3D Printing System)

  • 신문관;배성우;김정수
    • 한국정밀공학회지
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    • 제32권9호
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    • pp.787-792
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    • 2015
  • Recently, 3D printing technology is a hot issue in various industrial fields. According to the user's application, it allows for the free form fabrication method to be utilized in a wide range. The powder based fusion technique is one of the 3D printing methods. When using this method it is possible to apply the various binder jetting techniques such as piezo, thermal bubble jet, dispenser and so on. In this paper, a multi thermal bubble ink jet was integrated for jetting of powder binding material and developing a power fused 3D printing system. For high quality 3D printing parts, it needs an analysis and evaluation of the behavior of the thermal bubble ink jet head. In the experiment, a correlation between jetting binder quantity and layer thickness of powder was investigated, and a 3D part model was fabricated, which was used by measuring the scale factor.

잉크젯 헤드의 오작동 검출 방법 개발 (Development of Methods for Detecting Inkjet Malfunction)

  • 권계시;고정국;김진원;김동수
    • 대한기계학회논문집A
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    • 제34권10호
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    • pp.1529-1535
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    • 2010
  • 생산 장비로서 잉크젯 기술의 신뢰성을 증대 시키기 위하여 잉크젯 헤드의 작동 상태를 모니터링하고 이상 유무를 즉시 발견 할 수 있는 소프트웨어 및 하드웨어를 개발 하였다. 잉크젯 헤드의 작동 상태의 측정을 위하여 잉크젯 헤드의 피에조 전기 신호를 사용하였다. 이를 위하여 피에조의 변형량을 간접적으로 측정 할 수 있는 회로를 개발 하였고, 측정된 전기 신호를 사용하여 작동의 불량 여부를 판단 할 수 있도록 소프트웨어 알고리즘을 개발하였다. 또한 다중 노즐 헤드에 적용이 가능하도록 소프트웨어 개발 및 시스템 통합을 수행하였다.