• Title/Summary/Keyword: Isostatic

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Properties Variation According to Heat Treatment for Gas Turbine Blade(Bucket) Material of GTD-111DS (GTD-111DS 가스터빈 블레이드 재질의 열처리에 따른 재질 특성변화)

  • Park Sang-Yeal;Yang Sung-Ho;Kim Moon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.3 s.246
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    • pp.349-355
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    • 2006
  • The gas turbine components is used on high temperature conditions which under severely circumstance with start-up and stop several times. Therefore, it is used nickel-base superalloys like and GTD-111DS. Damaged buckets on the t긴ade tip during operating are repaired per 24,000 hr to three times according to repair specification of manufacture. It is applied pre-heat, HIP(hot isostatic pressing) and post-heat treatment to support welding repair on blade tip effectively. On this study, It is utilize of $WRAP^{TM}$ (welding repair advanced process) method to make tension test specimens for this study, And then, material strength and characteristic for GTD-111DS was analyzed.

A micromechanical model for ceramic powders (세라믹 분말의 변형거동 해석을 위한 미소역학모델)

  • Ha, Sang-Yul;Park, Tae-Uk;Kim, Ki-Tae
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.668-673
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    • 2008
  • In this paper, we developed a physically-based micromechanical model for inelastic deformation of ceramic powders. The aggregate response of ceramic particles was modeled using the two-surface yield function which considered the shear-induced dilatancy caused by friction, rolling resistance and cohesion between powder particles and consolidation caused by plastic deformation of powder themselves under high compression. The constitutive equations were implemented into the user-subroutine VUMAT of finite element program ABAQUS/Explicit. The material parameters in the constitutive model were identified by calibrating the model to reproduce data from triaxial compression tests and simple compression tests. The density distribution obtained by using the proposed model was in good quantitative agreement with the experimental results of the triaxial compression and cold isostaic compression as well.

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Rejuvenation Technologies for Hot Gas Path Components made of Nickel Based Superalloys (니켈기 초합금 소재 고온부 부품의 재생정비기술)

  • Kang, Sin-Ho;Choi, Heui-Sook;Kim, Dae-Eun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.424-429
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    • 2003
  • Hot gas path components, which are made of nickel based superalloys, are subject to periodic replacement due to degradation of thermomechanical properties that might bring catastrophic failure during normal operation of gas turbine units. In order to rejuvenate the metallurgical condition of the serviced components, heat treating techniques such as solution annealing and aging heat treatments have widely been employed. However, the effectiveness of those typical heat treatments is not apparent enough in terms of quantitative grounds. On the other hand the demand of the rejuvenation heat treatment and hot isostatic pressing (HIP) have constantly been raised by the end users. Therefore it is necessary to verify how the typical heat treating techniques affect to the aged and degraded material. As the result of experimental work in this study, GTD-111 and GTD-222 Ni-based superalloys were collected and analyzed quantitatively through microscopic observation, microhardness evaluation and creep test.

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Consolidation Behavior of Ti-6Al-4V Powder by Spark Plasma Sintering (Spark plasma sintering에 의한 Ti-6Al-4V 합금분말의 성형성)

  • Kim, J.H.;Lee, J.K.;Kim, T.S.
    • Journal of Powder Materials
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    • v.14 no.1 s.60
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    • pp.32-37
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    • 2007
  • Using spark plasma sintering process (SPS), Ti-6Al-4V alloy powders were successfully consolidated without any contamination happened due to reaction between the alloy powders and graphite mold. Variation of microstructure and mechanical properties were investigated as a function of SPS temperature and time. Compared with hot isostatic pressing (HIP), the sintering time and temperature could be lowered to be 10 min. and $900^{\circ}C$, respectively. At the SPS condition, UTS and elongation were about 890 MPa and 24%, respectively. Considering the density of 98.5% and elongation of 24%, further improving the tensile strength would obtain by increasing the SPS pressure.

Development of Mechanical Properties of Ni-based Superalloy for Land-based Gas Turbine (산업용 가스터빈 블레이드용 초내열합금의 기계적 특성 향상에 관한 연구)

  • Chun, C.H.;Kim, G.M.;KIM, D.S;Jang, J.C;Kim, J.C.
    • Journal of Power System Engineering
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    • v.7 no.3
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    • pp.18-22
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    • 2003
  • A Study has been made to investigate the effects of hot isostatic press(HIP) and post-HIP heat treatment on microstructures and mechanical properties of Ni-based single crystal superalloy CMSX-4. HIP process was found to heal and close micropores significantly, but did not affect the morphologies of. The elimination of as-cast micropores obtained by HIP process resulted in improved stress-rupture lives of Ni-base single crystal superalloy by 185%.

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A Study on the Friction and Wear Characteristics of $Al_2O_3-TiC$ ($Al_2O_3-TiC$의 마찰 및 마모특성에 관한 연구)

  • 조구환;이기현;김경웅
    • Tribology and Lubricants
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    • v.8 no.2
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    • pp.20-25
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    • 1992
  • Friction and wear behavior of hot isostatic pressed $Al_2O_3-TiC$ was experimentally examined. Pin-on-disk type friction and wear apparatus was designed and manufactured for the experiment. The experiments were conducted under unlubricated sliding motion in both low and high humidity for three kinds of sliding speed. $Al_2O_3-TiC$ and bearing steel were used as counterface materials. Friction coefficient, wear rate, and surface roughness were measured. Wear surface and wear debris were observed through optical microscope and SEM and analyzed by EDAX. The results showed that the counterface materials, the sliding speed, and the moisture at the sliding surface have significant influence on the friction coefficient and wear rate of $Al_2O_3-TiC$.

Can design for Blisk of Nickel-base Superalloy Powder (분말합금을 이용한 블리스크 제조용 캔 설계)

  • Lim J. S.;Yeom J. T.;Kwon Y. S.;Park N. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.171-174
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    • 2004
  • Superalloys with many strengthening alloying elements are frequently used in powder form to alleviate harmful effects of alloy segregation. HIP (hot isostatic pressing) and DB (diffusion bonding) as a form of solid-state bonding process is often used to make turbine components, such as integrated turbine rotors. HIP/DB process requires many technical overcomes related to dimensional changes as well as microstructural control. In this research, HIP/DB process for nickel base superalloys, Udimet 720, were investigated with a view to control the dimensional change during the consolidation process. Simple disc-shaped cans were used to select the conceptual die design for the control of the dimensional change especially in radial direction. The change in the shape of consolidated shape was investigated using commercial FE code with constitutive equations for low temperature plasticity and creep deformation.

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Sea Level Response in the Korea Strait to Typhoons

  • Hong, Chul-Hoon
    • Journal of the korean society of oceanography
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    • v.31 no.3
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    • pp.107-116
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    • 1996
  • A shallow water numerical model is established to investigate the response of coastal water in the Korea Strait to typhoons that pass nearby the Korea Strait. Atmospheric pressure and wind by Fujita's formula (1952) and Miyazaki et al. (1961), respectively are used in the model. The model results show an agreement fair with the observation partially, but poor with the amplitude of the sea level variation. In particular, the discrepancy is larger in a typhoon passing through right side than that through left side of the Korea Strait. The model showes that the disagreement between the model and the observation can be caused by numerically unrealistic distributions of armospheric pressure and wind around the strait. In the Korea Strait the isostatic effects in the model were underestimated, whereas the wind fields were overestimated.

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Residual Heat Flow and Crustal Properties (잔여 지열류량과 대륙지각의 특성)

  • Han, Uk;Chapman, David S.
    • Economic and Environmental Geology
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    • v.27 no.4
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    • pp.397-409
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    • 1994
  • The seemingly scattered plot of heat flow versus crustal thickness is explained by geodynamic processes and simple thermal relaxation in two contrasting tectonic elements. Elevated heat flow is characteristic of rift provinces where the crust is attenuated by stretching but also of orogenic belts where thrust tectonics thickens the crust and significantly enhances crustal heat production. With the progression of time, isostatic processes thin the thickened crust through uplift and erosion and thicken the rifted crust through subsidence and sedimentation. Heat flow relaxes to a value in equilibrium with background mantle heat flow.

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Fabrication of a Complex-Shaped Silicon Nitride Part with Aligned Whisker Seeds Using LOM Technique

  • Park, Dong-Soo;Cho, Byung-Wook
    • Journal of the Korean Ceramic Society
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    • v.40 no.10
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    • pp.931-935
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    • 2003
  • A complex-shaped part was successfully fabricated by Laminate Object Manufacturing (LOM) technique using silicon nitride tape with aligned silicon nitride whisker seeds. The ceramic tape was cut using a commercial cutting plotter according to the cross section drafts generated by slicing a 3-D model, and then the tapes were stacked sequentially. In order to improve adhesion between the tapes, stacking was performed under vacuum. After binder burnout, the part was encapsulated using latex emulsion and was cold isostaically pressed under 250 ㎫. It was sintered to 98.5% TD at 2148 K for 4 h under 2 ㎫ nitrogen pressure.