• Design & Manufacturing
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• 제16권3호
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• pp.39-43
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• 2022

In this study, we designed an vibration cutting tool that can achieve improvements such as low cutting force, interrupted chip evacuation and better surface quality of cutting performance to obtain high-quality surface roughness and improvement of tool wear, which is an issue in the machining of high-hardness mold steel. Among the resonance frequency modes of the vibration cutting tool, the bending mode was used to maximize the driving amplitude of the vibration tool tip, and the resonance frequency was confirmed through the finite element method. After measuring the actual resonant frequency of the designed tool using an optical fiber sensor, the cutting force and machining surface of vibration cutting and conventional cutting were compared and analyzed in the turning process of high hardness mold steel (STAVAX). As a result of the experiment, the cutting force was reduced by about 20 % compared to the conventional cutting process, and the surface roughness was also improved by about 60 %. This study suggested that the tool wear and surface quality of high-hardness steel can be improved through the vibration cutting method in the machining of high hardness mold steel.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.233-234
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• 2006

For the machining of freeform surface, fly cutting is one of the key technology to meet profile accuracy and surface roughness simultaneously. Fly cutting can be applied to manufacturing of optical components with complex profile. In this study aluminum alloy was machined in the process of ultra precision fly cutting and investigated optimum machining conditions in terms of feed-rate, pitch per cycle and depth of cut.

• 대한기계학회논문집A
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• 제26권11호
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• pp.2336-2341
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• 2002

When WC and group IV elements are added to Ti(C,N)-Ni cermet, microstructures of the cermet is changed. The change effects directly on the property of the material. In this study, the amount of WC and group IV elements of Ti(C,N) cermet tool was investigated. The composition of WC was changed from 5 to 20wt% to determine the effect of WC on the cutting performance of cermet tool. The more WC was added, the longer the tool life of the cermet tool was. The cermet with lwt% ZrC and l4wt% WC showed the best cutting performance among the investigated cermet tools. The cutting performance of cermet cutting tools suggests the possibility in interrupted cutting for reliability test experimentation was performed repeatedly with $Ti(C_{0.7},N_{0.3})- l4WC-1ZrC-20Ni$ cermet tool machining SCM440. The flank wear of cermet cutting tool at given time condition is suitable for Normal distribution and Log normal distribution by Chi squared test.

• 한국정밀공학회지
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• 제19권5호
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• pp.133-138
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• 2002

The technique of high speed machining is widely studied in machining fields, because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool fur high speed machining in not close behind that of machine tool. In this study, 10 types flat endmill is prepared for obtaining data according to tool shape. Especially, we concentrated in helix angle, number of cutting edge and rake angle. Cutting condition is selected for several experiments and measuring cutting farce, tool life, tool wear and chip shape according to cutting length. 3-axis cutting farces are acquired from the tool dynamometer with high natural frequency, as the conventional tool dynamometer (9257B, Kistler) has cannot measure the state of high frequency force. Particularly, we found out that the axial cutting force waveform has a good relation with tool wear features. And flow is interrupted at the beginning of cutting by the decrease of rake angle. By above results. it is suggested the endmill tool with 45$^{\circ}$helix angle, 6 cutting edge and -15$^{\circ}$rake angle is suitable for high speed machining.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.413-416
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• 2000

The spent fuel skeleton is processed in the cutting processing after compacting. If the cutting length is processed in the same interval length. The spent fuel skeleton is stayed on the connection of bottom nozzle and guide tube. In the case, because the compressive stress is loaded along the length, the guide tube is generated the buckling stress and the deforming. But the deformed guide tube interrupted the guide tube inserted through compressive room. therefore, it is experimented for the optimum buckling stress and the preventing of guide deformed. This paper is predicted the all over buckling stress of the spent fuel skeleton by using experiment. The guide of Spent fuel skeleton have buckling characteristics of the medium column. The experiment and analysis is conducted by the comparing among the equation of Euler, Johnson and Engresser. The fittest one of method is Engresser equation.

• 한국정밀공학회지
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• 제16권10호
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• pp.35-44
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• 1999

The performance of interrupted cutting operations like milling is consideraly affected by cuter runout. In this study, cutter runout is selected as an important machining parameter for evaluation of machinability in ball-end milling and caused from misalignments of tool and holder, unbalanced mass of parts and tool deflection under machining. To evaluate the machinability due to cutter runout, the rotating accuracy of spindle, cutting force and surface roughness are measured. The rotating characteristics of spindle in each revolution speed were investigated by cutter runout in freeload. The predicted surface form of workpiece by measuring cutter runout data was compared with real surfaces. The results show that measuring runout with high response gap sensor is useful for studying the phenomenon of high-speed machining and the monitor surface form using in-process runout measurements in ball-end milling is possible.