• Title/Summary/Keyword: Internal flow control

Search Result 357, Processing Time 0.031 seconds

Dynamics and die design in continuous and patch slot coating processes (Continuous 와 pattern slot 코팅 공정에서의 유동특성과 다이 설계)

  • Kim Su-Yeon;Shim Seo-Hoon;Shin Dong-Myeong;Lee Joo-Sung;Jung Hyun-Wook;Hyun Jae-Chun
    • Proceedings of the Korean Society of Rheology Conference
    • /
    • 2006.06a
    • /
    • pp.81-84
    • /
    • 2006
  • Slot coating process, in continuous and patch modes, has been applied for the many precise coating products, e.g., flat panel displays and second batteries. However, manufacturing uniform coating products is not a trivial task at high-speed operations because various flow instabilities or defects such as leaking, bubbles, ribbing, and rivulets are frequently observed in this process. It is no wonder, therefore, that many efforts to understand the various aspects of dynamics and coating windows of this process have been made both in academia and industry. In this study, as the first topic, flow dynamics within the coating bead in slot coating process has been investigated using the one-dimensional viscocapillary model by lubrication approximation and two-dimensional model by Flow-3D software. Especially, operability windows in both 1D and 2D cases with various slot die lip designs have been successfully portrayed. Also, effects of process conditions like viscosity and coating gap size on slot coating window have been analyzed. Also, some experiments to find minimum coating thickness and coating windows have been conducted using slot die coater implemented with flow visualization device, corroborating the numerical results. As the second topic, flow dynamics of both Newtonian and Non-Newtonian fluids in patch or pattern slot coating process, which is employed in manufacturing IT products such as secondary batteries, has been investigated for the purpose of optimal process designs. As a matter of fact, the flow control in this system is more difficult than in continuous case because od its transient or time-dependent nature. The internal die and die lip designs for patterned uniform coating products have been obtained by controlling flow behaviors of coating liquids issuing from slot. Numerical simulations have been performed using Fluent and Flow-3D packages. Flow behavior and pressure distribution inside the slot die has been compared with various die internal shapes and geometries. In the coating bead region, efforts to reduce irregular coating defects in head and tail parts of one patterned coating unit have been tried by changing die lip shapes. It has been concluded that optimal die internal design gas been developed, guaranteeing uniform velocity distribution of both Newtonian and shear thinning fluids at the die exit. And also optimal die lip design has been established, providing the longer uniform coating layer thickness within one coating unit.

  • PDF

A Study on Injection Characteristics of Piezo Injector with Bypass by Various Piezo Stack and Applied Voltage (바이패스 방식 피에조 인젝터의 피에조 적층 및 인가전압에 따른 연료분사 특성 연구)

  • Cho, Insu;Kim, Wootaek;Lee, Jinwook
    • Journal of ILASS-Korea
    • /
    • v.25 no.1
    • /
    • pp.1-7
    • /
    • 2020
  • In the common rail fuel injection system, which is the core of diesel high efficiency and NOX reduction, injection strategies such as high pressure injection of fuel, accurate injection rate control, and multistage injection are important to increase fuel atomization. In this study, the bypass type piezo injector for the electronic control based common rail injection system applied to diesel fuel vehicle was studied. In particular, the injection rate and internal fuel flow characteristics of the high-pressure injector according to the piezo stacking number and applied voltage were analyzed by theoretical numerical method. When the applied voltage changes, it is determined that additional fuel flow through the bypass compensates for the reduced valve driving force due to the change in the driving voltage.

A STUDY ON THE IMPROVEMENT OF FUEL ECONOMY BY OPTIMIZING AN ELECTRIC ENGINE COOLING SYSTEM (전자제어식 냉각시스템이 연비에 미치는 영향에 관한 연구)

  • In, Byung-Deok;Lee, Ki-Hyung
    • Proceedings of the KSME Conference
    • /
    • 2008.11b
    • /
    • pp.3001-3006
    • /
    • 2008
  • Recently, the internal combustion engines have focused on reducing both the CO2 emissions in order to cope with severe regulations for greenhouse effect. Therefore, various new technologies have been developed in many countries. Among them, the cooling system is spotlighted because it has great effect on fuel efficiency. However, the present engine cooling system is almost same as one of the 50 years ago. The needs for high performance and compact size make it important to improve engine cooling system, down-sizing and control method of coolant flow. Thus, low fuel consumption technology such as control and synthetic management of cooling system was necessary to satisfy with these needs. In this study, we applied electric thermostat to improve the fuel economy. The fuel consumption was compared after driving FTP-75 mode on both conditions which were with a conventional wax thermostat and with a electric thermostat. The coolant temperature of opening the electric thermostat is higher.

  • PDF

Passive Control of the Condensation Shock Wave Using Bleed Slots

  • Kim, H.D.;Lee, K.H.;Setoguchi, T.
    • Proceedings of the KSME Conference
    • /
    • 2001.06e
    • /
    • pp.299-304
    • /
    • 2001
  • The current study describes experimental and computational work on the passive control of the steady and unsteady condensation shock waves, which are generated in a transonic nozzle. The bleed slots are installed on the contoured wall of the transonic nozzle in order to control the magnitude of the condensation shock wave and its oscillations. For computations, a droplet growth equation is incorporated into the two-dimensional Navier-Stokes equation systems. Computations are carried out using a third-order MUSCL type TVD finite-difference scheme with a second-order tractional time step. Baldwin-Lomax turbulence model is employed to close the governing equations. An experiment using an indraft transonic wind tunnel is made to validate the computational results. The current computations represented well the experimental flows. From both the experimental and computational results it is found that the magnitude of the condensation shock wave in the bleed slotted nozzle is significantly reduced, compared with no passive control of solid wall. The oscillations of the condensation shock wave are successfully suppressed by a bleed slot system.

  • PDF

Influence of the Inclination Angle and Liquid Charge Ratio on the Condensation in Closed Two-Phase Thermosyphons with Axial Internal Low-Fins

  • Cho, Dong-Hyun;Han, Kyu-il
    • Journal of Mechanical Science and Technology
    • /
    • v.17 no.3
    • /
    • pp.422-428
    • /
    • 2003
  • This study concerns the performance of the heat transfer of the thermosyphons having 60, 70, 80. 90 axial internal low-fins in which boiling and condensation occurr. Water, HCFC-141b and CFC-11 have been used as the working fluids. The operating temperature, the liquid charge ratio and the inclination angle of thermosyphons have been used as the experimental parameters. The heat flux and heat transfer coefficient at the condenser are estimated from experimental results. The experimental results have been assessed and compared with existing theories. As a result of the experimental investigation, it was found that the maximum heat flow rate in the thermosyphons is dependent upon the liquid charge ratio and inclination angle. A relatively high rate of heat transfer has been achieved by the thermosyphon with axial internal low-fins. The inclination of a thermosyphon has a notable influence on the condensation. In addition, the overall heat transfer coefficients and the characteristics at the operating temperature are obtained for the practical applications.

A Study on Security Container to Prevent Data Leaks (정보 유출 방지를 위한 보안 컨테이너의 효과성 연구)

  • Lee, Jong-Shik;Lee, Kyeong-Ho
    • Journal of the Korea Institute of Information Security & Cryptology
    • /
    • v.24 no.6
    • /
    • pp.1225-1241
    • /
    • 2014
  • Recently, Financial companies implement DLP(Data Leaks Prevention) security products and enforce internal controls to prevent customer information leaks. Accidental data leaks in financial business increase more and more because internal controls are insufficient. Security officials and IT operation staffs struggle to plan countermeasures to respond to all kinds of accidental data leaks. It is difficult to prevent data leaks and to control information flow in business without research applications that handle business and privacy information. Therefore this paper describes business and privacy information flow on applications and how to plan and deploy security container based OS-level and Hypervisor virtualization technology to enforce internal controls for applications. After building security container, it was verified to implement internal controls and to prevent customer information leaks. With security policies additional security functions was implemented in security container and With recycling security container costs and time of response to security vulnerabilities was reduced.

Prediction of Internal Tube Bundle Failure in High Pressure Feedwater Heater for a Power Generation Boiler by the Operating Record Monitoring (운전기록 모니터링에 의한 발전보일러용 고압 급수가열기 내부 튜브의 파손예측)

  • Kim, Kyeong-seob;Yoo, Hoseon
    • Plant Journal
    • /
    • v.15 no.2
    • /
    • pp.56-61
    • /
    • 2019
  • In this study, the failure analysis of the internal tube occurred in the high pressure feedwater heater for power generation boiler of 500 MW supercritical pressure coal fired power plant was investigated. I suggested a prediction model that can diagnose internal tube failure by changing the position of level control valve on the shell side and the suction flow rate of the boiler feedwater pump. The suggested prediction model is demonstrated through additional cases of feedwater system unbalance. The simultaneous comparison of the shell side level control valve position and the suction flow rate of the boiler feedwater pump compared to the normal operating state value, even in the case of the high pressure feedwater heater for the power boiler, It can be a powerful prediction diagnosis.

A Study of the Gas Flow through a LNG Safety Valve (LNG 안전밸브를 지나는 기체 유동에 관한 연구)

  • Lee, Jun-Hee;Kim, Heuy-Dong
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.11 no.4
    • /
    • pp.19-25
    • /
    • 2007
  • A LNG safety valve functions to control a constant pressure inside the LNG line of transportation, and the flow through it accompanies with noise and vibration which affect adversely on the system. The present study aims at understanding the flow physics of LNG safety valve for a practical design of LNG safety valve. A computational work using the two-dimensional, axisymmetric, compressible, Navier-Stokes equations is carried out to simulate the gas flow through the LNG safety valve, and compared with the theoretical results. It is found that the shape of valve sheet and the gap size are the key parameters in determining the gas dynamic forces on the valve sheet, and there exists a distance between nozzle exit and valve sheet in which the thrust coefficient at the valve sheet increases abruptly.

A Study on Flow Characteristics in a PCV valve according to Various Differential Pressures (차압에 따른 PCV 밸브 유동 특성에 관한 연구)

  • Lee, Jong-Hoon;Lee, Yeon-Won;Kim, Jae-Hwan
    • Proceedings of the Korean Society of Marine Engineers Conference
    • /
    • 2005.11a
    • /
    • pp.230-231
    • /
    • 2005
  • As environmental problems are important, automotive industries are developing various techniques to prevent air pollution. One of these is Positive Crankcase Ventilation (PCV) system. It removes blowby gas which includes about 30% hydrocarbon of total generated quantity. In this system, a PCV valve is attached in a manifold suction tube to control the flow rate of blowby gas which generates differently according to various operating conditions of an automotive engine. As this valve is very important, designers are feeling to design it because of both small size and high velocity. For this reason, we numerically investigated to understand both spool dynamic motion and internal fluid flow characteristics. As the results, spool dynamic characteristics, i.e. displacement, velocity, acting force, increase in direct proportion to the magnitude of differential pressure and indicate periodic oscillating motions. And, the velocity at the orifice region decreases according to the increase of differential pressure because of energy loss which is caused by the sudden decrease of flow area at the orifice region and the increase of flow volume in the front of spool head. Finally, the mass flow rate at the outlet decreases with the increase of spool displacement. We expect that PCV valve designers can easily understand fluid flow inside a PCV valve with our visual information for their help.

  • PDF

Flow Visualization of Plastic type PCV Valve with Horizontal Force (수평력을 받는 Plastic type PCV 밸브 내부 유동 가시화)

  • Choi, Yoon-Hwan;Lee, Yeon-Won
    • Journal of the Korean Society of Visualization
    • /
    • v.10 no.1
    • /
    • pp.15-20
    • /
    • 2012
  • PCV(Positive Crankcase Ventilation) system is designed to remove blowby gas. In this system, a PCV valve is attached in a manifold suction tube to control the flow rate of blowby gas which generates various operating conditions of an automotive engine. As this valve plays a crucial role, the demand in its design is high owing to the small size and high velocity. For this reason, a numerical investigation was carried out to understand both the spool dynamic motion and internal fluid flow characteristics. As a result, the spool dynamic characteristics(i.e. displacement, velocity, acting force), increase in direct proportion to the magnitude of the pressure difference and indicate periodic oscillating motions. Moreover, the velocity at the orifice region decreases according to the increase in differential pressure due to energy loss caused by the sudden decrease of flow area at the orifice region and the increase of flow volume in front of the spool head. Finally, the mass flow rate at the outlet decreases with the increase of spool displacement.