• 제목/요약/키워드: Internal cooled nozzle

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내부냉각노즐의 열차폐코팅을 위한 복합열전달 해석기법 연구 (Study on the Conjugate Heat Transfer Analysis Methodology of Thermal Barrier Coating on the Internal Cooled Nozzle)

  • 김인겸;김진욱;이동호;조진수
    • 한국유체기계학회 논문집
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    • 제18권3호
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    • pp.38-45
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    • 2015
  • In this study, two computational methodologies were compared to consider an effective conjugate heat transfer analysis technique for the cooled vane with thermal barrier coating. The first one is the physical modeling method of the TBC layer on the vane surface, which means solid volume of the TBC on the vane surface. The second one is the numerical modeling method of the TBC layer by putting the heat resistance interface condition on the surface between the fluid and solid domains, which means no physical layer on the vane surface. For those two methodologies, conjugate heat transfer analyses were conducted for the cooled vane with TBC layer having various thickness from 0.1 mm to 0.3 mm. Static pressure distributions for two cases show quite similar patterns in the overall region while the physical modeling shows quite a little difference around the throat area. Thermal analyses indicated that the metal temperature distributions are quite similar for both methods. The results show that the numerical modeling method can reduce the computational resources significantly and is quite suitable method to evaluate the overall performance of TBC even though it does not reflect the exact geometry and flow field characteristics on the vane surface.

항공기용 가스터빈의 고압 냉각터빈 노즐에 대한 복합열전달 해석 (Conjugate Heat Transfer Analysis for High Pressure Cooled Turbine Vane in Aircraft Gas Turbine)

  • 김진욱;박정규;강영석;조진수
    • 한국유체기계학회 논문집
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    • 제18권2호
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    • pp.60-66
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    • 2015
  • Conjugate heat transfer analysis was performed to investigate the flow and cooling performance of the high pressure turbine nozzle of gas turbine engine. The CHT code was verified by comparison between CFD results and experimental results of C3X vane. The combination of k-${\omega}$ based SST turbulence model and transition model was used to solve the flow and thermal field of the fluid zone and the material property of CMSX-4 was applied to the solid zone. The turbine nozzle has two internal cooling channels and each channel has a complex cooling configurations, such as the film cooling, jet impingement, pedestal and rib turbulator. The parabolic temperature profile was given to the inlet condition of the nozzle to simulate the combustor exit condition. The flow characteristics were analyzed by comparing with uncooled nozzle vane. The Mach number around the vane increased due to the increase of coolant mass flow flowed in the main flow passage. The maximum cooling effectiveness (91 %) at the vane surface is located in the middle of pressure side which is effected by the film cooling and the rib turbulrator. The region of the minimum cooling effectiveness (44.8 %) was positioned at the leading edge. And the results show that the TBC layer increases the average cooling effectiveness up to 18 %.

Design Study on a Variable Intake and a Variable Nozzle for Hypersonic Engines

  • Taguchi, Hideyuki;Futamura, Hisao;Shimodaira, Kazuo;Morimoto, Tetsuya;Kojima, Takayuki;Okai, Keiichi
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2004년도 제22회 춘계학술대회논문집
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    • pp.713-721
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    • 2004
  • Variable air intake and variable exhaust nozzle of hypersonic engines are designed and tested in this study. Dimensions for variable geometry air intake, ram combustor and variable geometry exhaust nozzle are defined based on the requirements of a pre-cooled turbojet engine. Hypersonic Ramjet Engine is designed as a scaled test bed for each component. Actuation forces of moving parts for variable intake and variable nozzle are reduced by balancing the other force in the opposite direction. A demonstrator engine which includes variable intake and variable nozzle is designed and the components are fabricated. Composite material with silicone carbide is applied for high temperature parts under oxidation environment such as leading edge of the variable intake and combustor liner. Internal cooling structure is adopted for both moving and static parts of the variable nozzle. Pressure recovery and mass capture ratio of the variable intake at Mach 5 is obtained by a hypersonic wind tunnel test. Flow characteristics of the variable nozzle are obtained by a low temperature flow test. Wall temperature and heat flux of the nozzle at Mach 3 is obtained by a firing test. As results, the intake and the nozzle are proved to be used at designed pressure and temperature environment.

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가스터빈 냉각 베인에서 감온액정을 이용한 과도적 열전달 특성에 관한 실험적 연구 (An Experimental Study on Transient Heat Transfer Characteristics of Gas Turbine Cooled Vane by Using Liquid Crystal Thermography)

  • 서남규;장태현
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권1호
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    • pp.22-29
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    • 2006
  • Gas turbine engine among Principal internal combustion engines has been mainly applied as an aero and industrial Power plant. In order to increase its thermal efficiency. it has been raised their pressure ratio of compressor and the turbine inlet temperature. To operate above the limit temperature of turbine material, turbine nozzle vanes should be cooled. For this the cooling air is bled from the compressor section of 9as turbine. Meanwhile, to keep high thermal efficiency of 9as turbine, turbine vanes are to be cooled by using small cooling air Therefore, the complex cooling passages are requested to be designed and evaluated the effectiveness of vane cooling by measuring turbine vane temperature. But it is very difficult or impossible for us to measure local turbine temperatures at actual temperature When local heat transfer coefficients are known these can be calculated, therefore this study has been investigated on obtaining these coefficients of turbine vane at room temperature using TLC.

이중와류 분사기를 적용한 고압 모델 연소기의 연소 특성 연구 (Combustion Characteristics of High Pressure Thrust Chamber with Single Coaxial Swirl Injector)

  • 서성현;이광진;한영민;김승한;김종규;설우석
    • 한국연소학회:학술대회논문집
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    • 대한연소학회 2003년도 제27회 KOSCO SYMPOSIUM 논문집
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    • pp.131-136
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    • 2003
  • Experimental study on combustion characteristics of double swirl coaxial injectors has been conducted for the assessment of critical design parameters of injectors. A subscale thrust chamber has been fabricated with a water-cooled copper nozzle, which allows a chamber to be reused without replacing parts. Two different designs of injectors have been tested for the understanding of the effects of recess length on combustion. Clearly, the recess length drastically affects the combustion efficiency and hydraulic characteristics of the injector. Internal mixing of propellants in the injector with the recess number of two increases a combustion efficiency and reveals sound combustion although a pressure drop required for the similar amount of mass flow rates increases compared with the injector of the recess number of one.

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내부혼합 동축 와류형 분사기를 장착한 액체로켓엔진용 축소형 연소기의 연소시험 (Combustion Tests of Sub-scale Combustor for a Liquid Rocket Engine with Internal Mixing Swirl Injector)

  • 한영민;이광진;임병직;최환석
    • 한국추진공학회지
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    • 제11권5호
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    • pp.72-77
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    • 2007
  • 액체로켓엔진용으로 내부혼합 동축 와류형 분사기를 장착한 축소형 연소기에 대한 설계 및 연소시험결과를 기술하였다. 추진제는 액체산소 및 케로신이며 연소기는 분사기 헤드, 삭마냉각방식의 연소실 그리고 물냉각 노즐부로 구성되어 있다. 분사기 헤드는 액체산소 매니폴드, 연료 매니폴드, 중앙 분사기 그리고 내부혼합 형태의 18개 분사기로 이루어졌다. 축소형 연소기 연소시험은 성공적으로 이루어졌으며, 분사기의 손상이 발생하지 않았고 연소특성속도는 설계점에서 1756 m/sec을 나타내었다. 고주파 연소불안정은 나타나지 않았지만 탈설계점에서 압력의 저주파 섭동이 기준치를 넘는 결과를 보여주었다.

액체로켓엔진 축소형 고압 연소기 설계

  • 한영민;김승한;서성현;이광진;김종규
    • 항공우주기술
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    • 제4권2호
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    • pp.135-141
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    • 2005
  • 본 논문에서는 와류형 및 충돌형 분사기를 가진 액체로켓엔진용 축소형 연소기의 기본 설계 및 상세설계에 대해 기술하였다. 와류분사기는 내부에 액체산소 외부에 케로신을 공급하여 노즐 내부 또는 외부에서 혼합하는 구조를 가지고 있다. 축소형 연소기는 분사기 헤드, 삭마 냉각방식의 내열재 연소실 그리고 물냉각 노즐로 구성되어 있다. 분사기 헤드는 18개의 주 분사기, 하나의 중앙 분사기, 연료 메니폴드, 산화제 매니폴드 그리고 추진제 분배기 등으로 구성되어 있다.

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Study on Combustion Characteristics of Unielement Thrust Chambers with Various Injectors

  • Seonghyeon Seo;Lee, Kwang-Jin;Han, Yeoung-Min;Kim, Seung-Han;Kim, Jong-Gyu;Moon, Il-Yoon;Seol, Woo-Seok
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2004년도 제22회 춘계학술대회논문집
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    • pp.125-130
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    • 2004
  • Experimental study on combustion characteristics of double swirl coaxial injectors has been conducted for the assessment of critical injector design parameters. A reusable, unielement thrust chamber has been fabricated with a water-cooled copper nozzle. Two principle design parameters, a swirl angle and a recess length, have been investigated through hot firing tests for the understanding of their effects on high pressure combustion. Clearly, both parameters considerably affect the combustion efficiency, dynamics and hydraulic characteristics of an injector. Internal mixing of propellants in a recess region increases combustion efficiency along with the increase of a pressure drop required for flowing the same amount of mass flow rates. It is concluded that pressure buildup due to flame can be released by the increase of LOx flow axial momentum or the reduction of a recess length. Dynamic pressure measurements of the thrust chamber show varied dynamic behaviors depending on injector configurations.

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이중와류 분사기를 적용한 고압 모델 연소기의 연소 특성 연구 (Combustion Characteristics of Double Swirl Coaxial Injector in High Pressure Thrust Chamber)

  • 서성현;이광진;한영민;김승한;김종규;설우석
    • 한국추진공학회지
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    • 제8권1호
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    • pp.54-60
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    • 2004
  • 로켓 엔진 분사기 성능에 주요한 영향을 미치는 설계 인자 파악을 위해 이중 와류 동축형 분사기의 연소 특성에 대한 실험적 연구를 수행하였다. 본 시험에서 적용한 강제 냉각 구리 노즐은 모델 연소기를 재 사용할 수 있도록 하였다. 연소 특성에 큰 영향을 미치는 함몰 길이 변화에 따른 연소 특성 변화 파악을 위해 두 가지 종류의 분사기가 제작되어 시험에 사용되었다. 함몰 길이의 변화는 분사기의 연소 시험 시 수력학적 특성뿐만 아니라 연소 효율에 많은 영향을 미치는 것으로 파악되었다. 함몰 계수가 2인 경우 내부 혼합이 이루어지며 이는 함몰 계수가 1인 경우에 대비하여 연소 효율이 증가하며, 안정된 연소 특성을 보였다 그러나 동일한 추진제 유량을 분사하기 위해 요구되는 압력 차이가 내부 혼합이 이루어지는 경우 상대적으로 상승하는 것으로 밝혀졌다.

다종의 동축 스월형 단일 분사기 연소 특성에 관한 실험적 연구 (Study on Combustion Characteristics of Unielement Thrust Chambers with Various Injectors)

  • Seonghyeon Seo;Lee, Kwang-Jin;Han, Yeoung-Min;Kim, Seung-Han;Kim, Jong-Gyu;Moon, Il-Yoon;Seol, Woo-Seok
    • 한국추진공학회지
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    • 제8권2호
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    • pp.85-94
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    • 2004
  • 본 연구에서는 이중 와류 동축형 분사기의 설계 인자 특성 파악을 위해 실 추진제 연소 시험을 수행하였다. 본 시험에서는 물냉각이 적용된 재사용이 가능한 구리 재질의 노즐을 사용하였다. 연소 시험 시 고압 연소 조건에서 주요 설계 변수인 분무각과 함몰길이의 영향을 살펴보았다. 이 두 변수는 분사기의 연소 성능과 동특성, 수력학적인 특성에 큰 영향을 미치고 있다. 함몰영역에서의 내부혼합은 같은 유량을 보내기 위해 필요한 차압의 증가와 더불어 연소 효율을 증가시킨다. 내부 화염에 의한 분사기 차압은 LOx 축 방향 모멘텀 및 함몰길이의 변경을 통해 감소 또는 증가됨을 알 수 있었다. 또한 연소기에서 발생하는 동압 특성은 분사기의 형상에 따라 변화함을 알 수 있었다.