• Journal of Intelligence and Information Systems
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• v.8 no.1
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• pp.159-173
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• 2002

The goal of this research is to develop of an intelligent injection mold process planning system using Case-Based Reasoning. Injection mold process planning is the planning of manufacturing process to produce an injection mold economically and efficiently. Automation of the process planning is required because the problems of handmade scheduling, the difficulty of training experts for process planning, the lack of domain experts, the spread of CAD/CAM system and flexible manufacturing. This research uses Case-Based Reasoning because the injection mold process planning is devised variously and complicatedly, but the process planning of similar injection molds is very similar to each other. The system that is developed by this research uses cases that are collected in a case base when planning the process of new injection mold. New injection mold process planning is devised by retrieving a case that was made from the most similar injection mold. This research presented and composed the cases of injection mold process planning, and devised a method of search and adaptation, and developed an intelligent injection mold process planning system with the experimental results.

• Laser Solutions
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• v.11 no.4
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• pp.21-28
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• 2008

Remote Laser welding technology for manufacturing automotive body is studied. Laser welding and industrial robot systems are used for the robot based laser welding system. The laser system is used 1.6kW Fiber laser(YLR-1600) of IPG. The robot system is used HX130-02 of Hyundai Heavy Industry(payload : 130kg). The robot based laser welding system is equipped with laser scanner system for remote laser welding. The welding joints of steel plate and steel plate coated with zinc are butt and lapped joints. The quality test of the laser welding are through the observation the shape of bead on plate and cross-section of welding part. During past three years the laser system, 4kW Nd:YAG laser (HL4006D) of Trumpf was used and the robot system, IRB6400R of ABB (payload:120kg) was used. The new laser source, robot and laser scanner system are used to increase the processing speed and to improve the process efficiency. This paper introduces the robot based remote laser welding system to resolve the limited welding speed and accuracy of the conventional laser welding system.

• 제어로봇시스템학회:학술대회논문집
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• 1992.10a
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• pp.370-375
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• 1992

This paper deals with the scheduling and simulation for FMC(Flexible Manufacturing Cells). In order to achieve CIM, there is a critical need to link factory level and machine level. The primary functions performed by this link for all jobs issued to the shop floor and cell include short-term scheduling and dynamic operational scheduling. Here, hierarchical control structure is introduced to define these functions. And Intelligent scheduling through expert module is adopted for efficiency of FMC operation. Computer simulation reveals that expert scheduling method is better than heuristics in various performance index.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.1
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• pp.15-20
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• 2014

The manufacturing equipment on most shop floors consists of numerical control machines, and the condition of each piece of equipment is monitored and controlled by an internal sensor or programmable logic controller (PLC). To control and monitor production lines that consist of an equipment or production module, a separate control and monitoring system such as a manufacturing execution system should be introduced. However, there is no standardized system, and it is costly and difficult to build a system for small or medium-sized plants. In this paper, a PLC-based supervisory system for operation control of a group of production machines is proposed, and the developed PLC-based system is evaluated by applying it to a computer numerical control machine.

• Journal of the Korean Society for Precision Engineering
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• v.10 no.2
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• pp.95-103
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• 1993

In the manufacturing field, some traditional manufacturing and machining methods become weakened the productivity, the external competitive power, and accuracies of the products. In these point of view, the unmanned and intelligent manufacturing systems are proposed by some manufacturing companies. The real-time monitoring technology of the cutting tool conditions i.e. tool wear, tool breakage, crack, and chipping anre necessarily reauired to realize those system, especially. In this study, we constructed the multi- sensing system using the acceleration sensor, the current sensor, and the loadmeter of a machine tool. Also, we analyzed the nose breakage, the massive signal, and some monitoring features by means of the developed system.

• Journal of Institute of Control, Robotics and Systems
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• v.17 no.2
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• pp.176-182
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• 2011

Industrial network, often referred to as fieldbus, becomes an indispensable component for intelligent manufacturing systems. Thus, in order to satisfy the real-time requirements of field devices such as sensors, actuators, and controllers, numerous fieldbus protocols have been developed. But, the application of fieldbus has been limited due to the high cost of hardware and the difficulty in interfacing with multi-vendor products. As an alternative to fieldbus, the Ethernet (IEEE 802.3) technology is being adapted to the industrial environment. However, the crucial technical obstacle of Ethernet is its non-deterministic behavior that cannot satisfy the real-time requirements. Recently, the EtherCAT protocol becomes a very promising alternative for real-time industrial application due to the elimination of uncertainties in Ethernet. This paper focuses on the implementation of the IEC 61800 based real-time EtherCAT network for multi-axis smart driver. To demonstrate the feasibility of the implemented EtherCAT slave module, its synchronization performance is evaluated on the experimental EtherCAT testbed with a single axis smart driver.

• Journal of the Korean Institute of Intelligent Systems
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• v.12 no.6
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• pp.517-523
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• 2002

In this paper, we propose system that apply VIBL method to add speech recognition to LIBL method based on human s studying method to use natural language to steering system of ship, MERCS and winch appliances and use VIBL method to alternate process that linguistic instruction such as officer s steering instruction is achieved via ableman and control steering gear, MERCS and winch appliances. By specific method of study, ableman s suitable steering manufacturing model embodies intelligent steering gear controlling system that embody and language direction base studying method to present proper meaning element and evaluation rule to steering system of ship apply and respond more efficiently on voice instruction of commander using fuzzy inference rule. Also we embody system that recognize voice direction of commander and control MERCS and winch appliances. We embodied steering manufacturing model based on ableman s experience and presented rudder angle for intelligent steering system, compass bearing arrival time, evaluation rule to propose meaning element of stationary state and correct steerman manufacturing model rule using technique to recognize voice instruction of commander and change to text and fuzzy inference. Also we apply VIBL method to speech recognition ship control simulator and confirmed the effectiveness.

• Journal of the Korea Safety Management & Science
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• v.6 no.3
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• pp.237-247
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• 2004

The condition of the manufacturing process in a factory should be diagnosed and maintained efficiently because any unexpected disorder in the process will be reason to decrease the efficiency of the overall system. However, if an expert experienced in this system leaves, there will be a problem for the efficient process diagnosis and maintenance, because disorder diagnosis within the process is normally dependent on the expert's experience. This paper suggests a process diagnosis using data mining based on the collected data from the coil-spring manufacturing process. The rules are generated for the relations between the attributes of the process and the output class of the product using a decision tree after selecting the effective attributes. Using the generated rules from decision tree, the condition of the current process is diagnosed and the possible maintenance actions are identified to correct any abnormal condition. Then, the appropriate maintenance action is recommended using the decision network.

• Journal of the Korean Institute of Intelligent Systems
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• v.12 no.2
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• pp.103-108
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• 2002

Manufacturing the complex surface plates in Stern and Stem is major factor in computing the processing cost of a ship. If these parts are effectively classified, it helps to compute the processing cost and find the way of cut-down on the processing costs. This study is intended to effectively classify surface plates. To solve this problem, we apply Pattern Classification of Neural-Networks.

• International Journal of Precision Engineering and Manufacturing
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• v.8 no.1
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• pp.38-45
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• 2007

We propose a preprocessing method for removing floating particles from underwater images based on an analysis of the image features. We compared baseline JPEG and wavelet codec methods to determine the method best suited for underwater images. The proposed preprocessing method enhanced the compression ratio and resolution, and provided an efficient means of compressing the images. The wavelet codec method yielded better compression ratios and image resolutions. The results suggest that the wavelet codec method linked with the proposed preprocess method provides an efficient codec processor and transmission system for underwater images that are used for searches and transmitted via ultrasonic communications.