• Journal of Welding and Joining
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• v.20 no.1
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• pp.47-54
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• 2002

Powder type Ag system insert metals were manufactured by ball milling process. The variables of milling process such as milling media, revolution speed and powder/ball weight ratio were constant except the milling time. The milling times were selected for 24, 48 and 72 hours. The insert metals made by milling process were evaluated by performing scanning electron microscope, x-ray and DSC(differential scanning calorimetry) analysis, and further in terms of wettability test. The selected insert metals that have the good characteristics compared to commercial insert metals were applied to make the brazed joints of the steel/steel and the steel/WC superhard particles. The characterizations of those brazed joints were also conducted by microstructural observations, shear tensile tests and microhardness measurements. The results indicated that milling time of 48 hours for making powder type insert metals was the best condition showing the small amount of oxides residue, low wetting angle and stable microstructure. The brazed joints that applied the 48 hours milled insert metal were very sound condition indicating the shear tensile value of $2.29{\times}102$ MPa and the microhardness of 138VHN. Further, the amount of the porosity was appeared to be lower than that of the commercial insert metals.

• Proceedings of the KSR Conference
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• 2011.10a
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• pp.1177-1184
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• 2011

Ceramic insert and anchor has many advantages compared with existing steel products, therefor widely applied for concrete bridge, tunnel, railroad and building etc. in Japan. Ceramic insert and anchor start-to-used in Korea is no longer, but the product has already been applied to various construction sites and have been recognized for excellence. But now in Korea, the ceramic insert and anchor are not yet widely use like in Japan. This paper was an introduction to the ceramic insert and anchor, and detailed explained the product excellent performance. Ceramic insert and anchor can be applied to many areas, but in this case the focus was the application of ceramic insert and anchor for railway structures. In this paper we detailed compared the ceramic products with existing steel products in their respective characteristic, and analyzed on their application in domestic and foreign.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 1996.10b
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• pp.181-189
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• 1996

회전열파이크는 전기모터, 고온가스터빈 등의 냉각에 이용함으로써 성능개선을 얻을 수 있다는 점에서 지난 20년 동안 많은 연구가 이루어져왔다. 그동안 내부벽면형상개발은 Taper를 설치하거나, 계단식 단면변화 또는 Impeller설치와 같은 기술들이 연구되었다. 본 연구는 회전 열파이프 용기내벽에 Coil Insert를 설치하여 응축액막 유동효과에 대한 가시화실험 및 열전달 성능실험을 통하여 그 특성을 검토하였고 아래와 같은 결과를 얻을 수 있었다. 1) Pool 영역에서는 Coil Insert에 의한 축방향 펌프효과가 매우 크며, 그 효과는 나선각이 클수록 크게 나타난다. 2) Coil Insert는 Pool에서 환상류로 천이를 촉진시키며, 나선각이 클수록 그 효과가 크게 나타난다. 3) Coil insert 열파이프의 열저항에 미치는 효과는 크지 않은 것으로 보인다. 4) Coil Insert에 의해 Dry-out한계의 증가가 예상되지만, 실험장치의 열부하한계에 의해 확인할 수 없었다.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.7
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• pp.155-160
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• 2001

A milling process with 45 degree chamfered inserts produces a perfect flat surface only in theory. It is due to many unwanted factors including thermal effect, dynamic effect, the problem of the controller used and the problem of accuracy of the machine tool. In this study, introduced is a method to improve the surface roughness by redesigning of the chamfer angle of the insert, which traditionally has been 45 degree. First, the relationship between the fixed machine coordinate and the relative coordinate on the insert is derived. This transfer matrix is used to determine the new insert angle to maximize the flatness of the machined surface. A newly designed insert is manufactured, and used to carry out the experiment. It is proved that she insert designed by the proposed method produced a much flatter surface than a traditional one.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.4
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• pp.19-27
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• 1995

Face milling is required to study cutting process with a view of multipoint cutter. This experimental study mainly deals with the single and multi-insert cutting characteristics using coated tool. Because metal cutting of the single and multi-insert has a large relation to the improvement of productivity, the economic cutting process can be achieved by the analysis of proper metal cutting mechanism. Therefore, machining characteristics of face molling in this paper has been studied by investigating the role of different insert number which is concerned with mean cutting force, the RMS values of AE(acoustic emission) signal, tool life and surface roughness in milling SS 41 and SUS 304. The cutting force and AE signal are monitored to make an analysis of cutting process. The surface roughness of the specimens machined by inserts of different numbers is measured at different speeds, feeds and depth of cut. The width of flank wear is also observed.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2001.05a
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• pp.121-126
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• 2001

This paper presents the experimental study for the reduction of transmitted shock waves in smart structures incorporating MR insert. MR fluid is filled within the two aluminum layers and two piezoceramic disks are embedded on the host plate as a transmitter and a receiver of the shock wave. Pulse wave generated by the transmitter is transmitted to the receiver through the MR insert and the plate. By applying magnetic field to the MR insert, the amplitude of the transmitted shock wave is reduced remarkably. The attenuation performance is tested by changing the applied magnetic field on MR inserts in two ways: by changing angle of permanent rubber magnet from 90 to 5 with 5 decrements, by using electromagnet in which magnetic field is controllable. The propagating wave speed of MR insert is also investigated.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.281-284
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• 2008

Film insert melding is one of the surface processes that enhances functional or aesthetic qualities of an existing product's surface. In general, film insert molding consists of three processes including thermoforming, trimming and injection molding. Thermoforming, which is the first process of film insert molding, is the most important process because the variation of film thickness has an effect on the mold design and process conditions for the subsequent processes, that are, trimming and injection molding. This study is focused on predicting the film thickness distribution through film insert thermoforming process using commercial FEM code. In order to describe rheological behavior of thermoplastic film (ABS), G'Sell's viscoelastic constitutive law was adopted. The numerical model of film insert thermoforming was established, and the simulation to predict film thickness distribution was performed. Comparison between the results of simulation and experiment was made to validate the proposed finite element analysis.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.16 no.3
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• pp.211-217
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• 2004

Effect of a solid insert on thermal stratification in the natural convection enclosure is numerically investigated. The enclosure consists of two differently heated vertical walls and two adiabatic horizontal walls. A solid insert is located in the middle of the enclosure. The non-dimensional governing equations are solved by using the SIMPLER algorithm. The computations are carried out with the variations of thermal conductivity, width and height of the solid insert. The Prandtl number of the fluid in an enclosure is fixed at Pr=0.71, Two cases of Rayleigh number are considered in the present study, i.e., Ra:10$^3$ and 10$^{6}$ . The thermal stratification attenuates as thermal conductivity, width, and height of the solid insert are increased. As the thermal conductivity ratio of a solid insert to fluid increases beyond (equation omitted)10$^3$, the thermal stratification ratio shows an asymptotic value.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.38 no.1
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• pp.29-34
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• 2010

In this study, joint strength and failure characteristics were experimentally examined with pull-out and shear specimens in which new designed "high strength insert" was applied. The performance of the new insert was compared with typical insert design. The experimental results showed that the "high strength insert" had the joint strengths of 2.1 times in the pull-out specimens and 2.04 times in the shear specimen compared with typical insert joints. Therefore, the new developed "high strength insert" will be usefully used in the aerospace structure.

• Proceedings of the KWS Conference
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• 2002.10a
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• pp.803-808
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• 2002

A computer-aided alloy-designing technique to develop the insert metal for transient liquid phase (TLP) bonding was applied to high aluminum Ni-base superalloys. The main procedure of a mathematical programming method was to obtain the optimal chemical composition through rationally compromising the plural objective performances of insert metal by a grid-search which involved data estimation from the limited experimental data using interpolation method. The objective function Z which was introduced as an index of bonding performance of insert metal involved the melting point, hardness (strength), formability of brittle phases and void ratio (bonding defects) in bond layer as the evaluating factors. The contour maps of objective function Z were also obtained applying the interpolation method. The compositions of Ni-3.0%Cr-4.0%B-0.5%Ce (for ${\gamma}$/${\gamma}$/${\beta}$ type alloy) and Ni3.5%Cr-3.5%B-3%Ti (for ${\gamma}$/${\gamma}$ type alloy) which optimized the objective function were determined as insert metal. SEM observations revealed that the microstructure in bond layers using the newly developed insert metals indicated quite sound morphologies without forming microconstituents and voids. The creep rupture properties of both joints were much improved compared to a commercial insert metal of MBF-80 (Ni-15.5%Cr-3.7%B), and were fairly comparable to those of base metals.