• 제목/요약/키워드: Inorganic Fillers

검색결과 88건 처리시간 0.028초

가스 차단을 위한 유.무기 하이브리드 소재기술 (Organic-Inorganic Hybrid Materials Technology for Gas Barrier)

  • 김기석;박수진
    • Elastomers and Composites
    • /
    • 제46권2호
    • /
    • pp.112-117
    • /
    • 2011
  • 고기능 포장재료를 포함한 고차단성 소재산업은 국민소득 증가 및 웰빙 문화와 함께 성장성이 높은 산업으로 성장할 것으로 예상된다. 따라서 최근 고차단성 소재로 기존의 소재와 비교하여 우수한 물성을 나타내는 고분자 나노복합재료에 대한 관심이 크게 증가하고 있다. 고분자 나노복합재료는 고분자 수지와 나노 크기의 충전제로 이루어진 소재를 의미하며, 이에 사용되는 무기 충전제는 층상 실리케이트, 탄소나노튜브, 금속 또는 무기물의 나노입자 등 다양한 물질들이 사용되고 있다. 현재 가장 활발히 적용되고 있는 입자는 다른 나노크기의 충전제와 달리 자연에 풍부하게 존재하며 경제적이고 나노 구조적인 특성을 잘 지닌 층상 실리케이트, 즉 점토(Clay)이다. Clay를 이용한 고분자 나노복합재료는 강도 향상, 난연성, 가스 차단성, 내마모성, 저수축화 등의 장점이 있어서 자동차 소재 및 포장재 등에 우선적으로 적용되고 있다. 따라서 본고에서는 가스차단 소재의 필요성과 더불어 관련 소재 및 기술에 대하여 중심으로 살펴보도록 하겠다.

Preparation of Solventless UV Curable Thermally Conductive Pressure Sensitive Adhesives and Their Adhesion Performance

  • Baek, Seung-Suk;Park, Jinhwan;Jang, Su-Hee;Hong, Seheum;Hwang, Seok-Ho
    • Elastomers and Composites
    • /
    • 제52권2호
    • /
    • pp.136-142
    • /
    • 2017
  • Using various compositions of thermally conductive inorganic fillers with boron nitride (BN) and aluminum oxide ($Al_2O_3$), solventless UV-curable thermally conductive acrylic pressure sensitive adhesives (PSAs) were prepared. The base of the PSAs consists of 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate, and isobornyl acrylate.The compositions of the thermally conductive inorganic fillers were 10, 15, 20, and 25 phr in case of BN, and 20:0, 15:5, 10:10, 5:15, and 0:20 phr in case of $BN/Al_2O_3$. The adhesion properties like peel strength, shear strength, and probe tack, and the thermal conductivity of the prepared PSAs were investigated with different thermally conductive inorganic filler contents. There were no significant changes in photo-polymerization behavior with increasing BN or $BN/Al_2O_3$ content. Meanwhile, the conversion rate and transmittance of the PSAs decreased and their thermal stabilities increased with increasing BN content. Their adhesion properties were also independent of the BN or $BN/Al_2O_3$ content. The dispersibility of BN in the acrylic PSAs was better than that of $Al_2O_3$ and it ranked the thermal conductivity in the following order: BN > $BN/Al_2O_3$ > $Al_2O_3$.

폴리우레탄 복합체의 무기난연재료 충전에 의한 난연 특성 (Fire-Retardation Properties of Polyurethane Nanocomposite by Filling Inorganic Nano Flame Retardant)

  • 손복기;황택성;구동철
    • 폴리머
    • /
    • 제31권5호
    • /
    • pp.404-409
    • /
    • 2007
  • 본 연구에서는 무기계 나노 분말을 충전하여 난연성이 우수한 폴리우레탄 나노복합재료를 우레탄 반응에 의해 제조하였다. 또한 나노복합재료의 난연특성을 콘 칼로리미터 분석과 한계산소지수 시험으로 확인하였다. MMT-PU와 $Bi_2O_3-PU$ 나노복합재료의 최대 열 방출속도는 모두 폴리우레탄 매트릭스보다 50% 감소하였으며, $MMT/Bi_2O_3-PU$ 복합재료의 난연 특성이 가장 우수하였다. 또한 한계산소지수도 충전제의 함량에 따라 감소하는 경향을 보였으며, 모두 20 이상이었다. 복합재료의 최대 열 방출속도는 폴리우레탄 매트릭스보다 모두 지연되었으며 최대 열 방출속도는 $Bi_2O_3-PU$, MMT-PU, $MMT/Bi_2O_3-PU$ 순으로 각각 764, 707, $635kW/m^2$ 이었으며, $MMT/Bi_2O_3-PU$ 복합재료의 난연성이 가장 우수하였다. 한편 폴리우레탄 나노복합재료의 연소시 충전제가 충전됨에 따라 $CO_2$ 생성량은 감소하였고 CO 생성량은 증가하였으며 이로부터 본 연구에서 제조한 복합재료의 난연성이 향상된 것을 확인하였다.

A Study on the Factors for Improvement of Chemical and Physical Properties in Fluoric Rubber Coating for Use of the Extremely Acidic Environments

  • Chang, Hyun Young;Jin, Tae Eun;So, Il Soo;Lee, Byung Seung;Kang, Min Soo
    • Corrosion Science and Technology
    • /
    • 제7권5호
    • /
    • pp.269-273
    • /
    • 2008
  • It is known that the fluoric resin has the most outstanding properties in the extremely acidic environment of high temperature. However, this resin is the thermal hardening type that needs long time heat treatments above $250^{\circ}C$. It's impossible to use in situ in the extremely acidic environment such as a huge FGD ductworks or industrial chemical tanks. Furthermore, even the natural hardening type fluoric coatings which can be hardened less than $120^{\circ}C$ can not be applied to the highly acidic environmental plants because of its chemical resistance. In this study, new fluoric coatings that has excellent thermal resistance, chemical resistance and corrosion resistance has been developed in order to solve above problems and to be applied to the large plant structures in the field. These newly developed coatings are organic and inorganic composite type that have fluoric rubber(100 wt%), fluoric resin(5~50 wt%), oxalates(5~30 wt%), inorganic fillers mixed with plate-type and bulk-type solids(20~150 wt%), hardeners(0.5~5 wt%), and hardening hasteners(0.1~3 wt%). The best chemical and physical properties of these coatings are acquired by variation of adhesive reinforcement agents, dispersants, leveling agents. Mixing ratios of plate-type and bulk-type inorganic fillers influence the thermal properties, abrasive resistance and chemical infiltration properties of coatings. The mixing control is also very important to have homogeneous surface and removing inner voids of coatings.

마이크로파티클 보류 기작에 따른 섬유의 응집 및 종이 물성 변화 (Fibers Flocculation and Physical Properties Changes of Paper Depending on Microparticle Retention Mechanisms)

  • 윤두훈;박종문
    • 펄프종이기술
    • /
    • 제36권4호
    • /
    • pp.25-32
    • /
    • 2004
  • Flocculation of fibers and its distribution in paper are related to flocculation mechanisms, retention and drainage. Relationship between flocculation mechanisms and physical properties of paper has not been fully studied. In this study, flocculation of fibers was investigated by changing microparticles for flocculation mechanism analysis. When fillers were not added, formation and strength were deteriorated by 100, 300, or 500 ppm of linear PAM (all L-PAM), All L-PAM + 1200 ppm inorganic microparticle (1200-IM), all L-PAM + 120 ppm organic microparticle (120-OM), all L-PAM + 1200 ppm organic microparticle (1200-OM) because of too much flocculation. When 5, 15, $25\%$ (od.w/w) fillers were added, retention and drainage process were not affected by the extent flocculation when 500 ppm L - PAM, 500 ppm L - PAM + 1200- IM, and 500 ppm L - PAM + 120 ppm OM were added.

소결법에 의한 다공질유리의 제조 (Preparation of Porous Glass by the Sintering)

  • 박용완;이준영
    • 한국세라믹학회지
    • /
    • 제31권9호
    • /
    • pp.957-968
    • /
    • 1994
  • Manufacturing process of porous glass by the filler method was studied. Commercial soda-lime-silicate glass powder was mixed with inorganic salt as the filler such as KCl, K2SO4, Na2SO4. Sintering shrinkages of mixed powders with the variation of sintering temperature were compared, and the effects of the fillers to shrinkages of mixed powder were increased in the order of Na2SO4${\mu}{\textrm}{m}$ of pore diameter were manufactured when the filler sizes 100~200 ${\mu}{\textrm}{m}$. The open pore volume of porous glass is determined by the quantity of filler and porous glasses having open pore volume between 30 and 70 vol% are available. Available sintering temperature range for preparation of porous glass is from the softening temperature of the glass powder to eutectic melting temperature of DTA curve of mixed powder.

  • PDF

폴리머 후막 저항체의 제작 및 경화 온도에 따른 저항 값 변화에 대한 연구 (Fabrication of polymer thick film resistor and study on resistance variation regarding curing temperature)

  • 유명재;이상명;박성대;강남기
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
    • /
    • pp.212-213
    • /
    • 2006
  • Polymer thick film resistor paste was fabricated using various materials. Inorganic materials of carbon black and graphite were selected as fillers and epoxy resin was selected as organic material. Solvent with high boiling temperature was applied to adjust viscosity. A designed test coupon pattern was used to evaluate fabricated resistors. Aspect ratio of 1 was selected for evaluating resistor values. Electrical properties of fabricated resistors were measured and their values analyzed in relation to paste composition. PTF fabricated using carbon black as fillers achieved resistor value of $530{\Omega}/sq$.

  • PDF

폐기 무기 부산물의 제지용 충전제로의 활용성 평가 연구 (Study on the Application of Inorganic Byproduct from Fertilizer Manufacture Process as an Alternative Filler)

  • 이지영;이은규;이도엽;윤경태;성용주;최재성;김다미;김병호;임기백
    • 펄프종이기술
    • /
    • 제44권1호
    • /
    • pp.52-57
    • /
    • 2012
  • In this study, we investigated the possible use of a new inorganic material as alternative filler in the paper industry. The inorganic material is a mineral composed of calcium sulfate, that is generated when manufacturing phosphate fertilizer. The inorganic material was dehydrated by the thermal treatment to $200^{\circ}C$, $500^{\circ}C$, $700^{\circ}C$, and $900^{\circ}C$ to prepare white filler powders. Their basic properties, including color, particle shape, elements, and average particle size were identified. To determine the effect of new inorganic filler on paper's physical properties and strength, handsheets were prepared from HwBKP, SwBKP, and thermal treated inorganic fillers. Handsheets' ISO brightness, opacity, bulk, breaking length, and stiffness were measured. Results confirmed that thermal treated inorganic filler could be beneficial to the bulk and opacity of paper while maintaining higher level of breaking length and stiffness that is achieved using talc.

신문용지 제조에 있어서 무기 충전제들의 영향 (Effect of Inorganic fillers in Newsprint Papermaking)

  • 채규윤;이준구;김성권
    • 공업화학
    • /
    • 제9권7호
    • /
    • pp.961-967
    • /
    • 1998
  • 종이제조에 있어서 종이의 광학적 성질 및 인쇄적성을 개선하기 위하여 여러 종류의 충전제가 사용되고 있다. 본 연구는 신문용지 제조에 있어서 여러 종류의 충전제, 즉 경질탄산칼슘(PCC), 중질탄산칼슘(GCC), 그리고 혼합된 충전제(PCC+미세활석(MVP) 또는 활석(talc), GCC+MVP 또는 talc))를 종이에 충전시켰을 때 종이의 여러 물성에 미치는 영향을 검토하였다. 얻어진 결과를 요약하면 다음과 같다. 1) 충전제를 지료전건중량당 5% 처리시 동일 처리조건하에서의 충전제 보류율은 PCC 처리시 GCC 처리시보다 16.8% 정도 높게 나타났으며, PCC 및 GCC를 처리했을 때 모두, 배합한 충전제의 입자경이 커질수록($PCC{\leq}GCC<MVP<talc$) 보류율이 증가하는 경향을 나타내었다. 2) PCC 처리시 무처리보다(92.2%) 대비 2.3% 이상의 비교적 높은 불투명도 개선효과를 나타내었으며, 배합한 충전제의 평균 입자경이 클수록 불투명도가 감소하는 경향을 나타내었다. 3) PCC 단독 처리시 GCC 단독 처리시보다 소폭의 인열강도 하락을 나타내었으며 20% 배합처리한 충전제의 평균 입자경이 커질수록 인열강도가 증가하는 경향을 나타내었다. 4) PCC 단독처리시 비교적 높은 인장강도를 나타내었으며, 다른 충전제와 혼합처리시 인장강도의 하락폭은 GCC 처리쪽이 적은 것으로 나타났다. 5) PCC를 처리하였을 경우, 배합한 충전제의 입자경이 커질수록 ($PCC{\leq}GCC<MVP<talc$) 파열강도는 직선적으로 감소하였다. 6) 충전제를 처리하였을때 무처리보다 비교적 우수한 인쇄적성 효과를 나타내었다.

  • PDF

Combinatorial Methods for Characterization and Optimization of Polymer Formulations

  • Amis Eric J.
    • 한국고분자학회:학술대회논문집
    • /
    • 한국고분자학회 2006년도 IUPAC International Symposium on Advanced Polymers for Emerging Technologies
    • /
    • pp.110-111
    • /
    • 2006
  • Most applications of polymers involve blends and mixtures of components including solvents, surfactants, copolymers, fillers, organic or inorganic functional additives, and various processing aids. These components provide unique properties of polymeric materials even beyond those tailored into the basic chemical structures. In addition, skillful processing extends the properties for even greater applications. The perennial challenge of polymer science is to understand and exploit the structure-processing-property interplay relationship. We are developing and demonstrating combinatorial methods and high throughput analysis as tools to provide this fundamental understanding.

  • PDF