• Title/Summary/Keyword: Injection nozzle

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Patent Technologies for Reducing Micro-Dust (미세먼지 저감을 위한 특허기술들)

  • Cho, Taejun;Kim, Tae-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.2
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    • pp.9-14
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    • 2020
  • Four developed patents have applied for a new type of Composite Cyclone Scrubber followed by the previous research (Cho and Kim, 2017), including dust reducing fan with filters. Regarding target installation and maintenance cost, 64% reduction for investment costs (6.2 billion won vs. 17 billion won) compared to existing road pollution reduction system, while social benefit costs increase by 43% compared to existing road pollution reduction measures (72.6 billion won vs. 50.8 billion won). The composition of the device is an air blower type spiral guide vane, and an injection pressure collecting dust efficiency. A nozzle varies Injection angle and contact range, spray liquid species (waterworks, salty water). The proposed patent tests are circulation water Time-by-Time Spray and collected 41.4% more increased micro dust since the sprayed water meets contaminated gas due to the 45° degree colliding, which is 141% increased conventional dust collector. (Ratio of collection over 85%). As regards the source of collection liquid, circulated rainwater and well water, we expect a huge amount of energy and economically saved eco-friendly system in our patent. Finally, the guided vane and metal filter reduced over 90% micro-dust, while sprayed water cleans the vane and filters, resultantly minimizing the maintenance budget. The preliminary evaluations of the developed design make it possible to reduce not only cheaper maintenance budget due to the characteristic water spraying but the cost of water comes from mainly rain and underground.

A Study on the Encapsulation of Cosmetic Oil Using Computational Fluid Dynamics (전산유체역학을 이용한 화장품 오일 캡슐레이션 현상에 대한 연구)

  • Jeong, Nam-Gyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.2
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    • pp.638-643
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    • 2021
  • Oil is used in various industries, including the agricultural sector, food industry, and functional cosmetics. These oils are chemically unstable and prone to oxidation when exposed to oxygen, light, moisture, or high temperatures. Therefore, various attempts have been made to encapsulate them so that they are not exposed to such environments. When oil is injected into a refrigerant with greater density, the oil can be encapsulated as it rises due to buoyancy caused by the density difference. In this study, oil encapsulation was simulated to find the optimal conditions for operating equipment using computational fluid dynamics (CFD) for multiphase flows. Water or serum can be used as a refrigerant. The viscosity of water is relatively small, and if it is used as a refrigerant, oil droplets can be produced well even if oil and water are continuously injected in the equipment. However, the viscosity of serum is very high, and if it is used, the oil is stretched out and does not leave the nozzle. The results show that when using serum as a cooling medium, oil encapsulation is possible if the injection is stopped for some time after instantaneous injection at high speed.

Environment-Friendly Metal Cutting Technology using Cooled Air (냉각공기에 의한 환경 친화적 절삭가공기술)

  • Lee, Jong-Hang;Cho, Woong-Shik;Chung, Joon-Ki;Park, Ceol-Woo;Kim, Young-Jung
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.114-120
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    • 2001
  • It is necessary to develop a new metal cutting technology which does not use cutting fluid, since cutting fluid can have undesirable effect on workers's health and working environment. For this to be possible, it is necessary to replace the conventional method of using cutting fluid, whose basic functions are removing chip and heat, and providing lubrication between tool and chip. In this work, cooled air is utilized in order to replace cutting fluid. Experiments were carried out while cutting workpiece with HSS flat endmill under a variety of supply conditions for cooled air. Also the performance characteristics of the air cooling system. which was built for the experiments, were carefully analyzed. For the reliable operation of air cooling system. moisture contained in the cooled air had to be removed before being supplied to the workpiece and tools. It was found that depending on the amount of its flow rate the temperature of cooled air changes at the time of injection from the nozzle. The flow rate of cooled air also plays an important role in removing the accumulated chip on the workpiece. After comparing the flank wear for the three cases of using cooled air, cutting fluid, and pure dry technique, it was demonstrated that the level of flank wear was similar for the cases of cooled air and cutting fluid. The pure dry technique, however, showed higher level of flank wear than cooled air.

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Formation of Oxy-Fuel MILD Combustion under Different Operating Conditions (가동조건 변화에 따른 순산소 마일드 연소 형성 연구)

  • Lee, Pil Hyong;Hwang, Sang Soon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.9
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    • pp.577-587
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    • 2016
  • Although the formation of oxy-fuel MILD combustion is considered one of the promising combustion technologies for high thermal efficiency, low emissions and stability have been reported as difficulties. In this paper, the effect of combustor geometry and operating conditions on the formation of oxy-fuel MILD combustion was analyzed using numerical simulation. The results show that the high temperature region and average temperature decreased due to an increase in oxygen inlet velocity; moreover, a high degree of temperature uniformity was achieved using an optimized combination of fuels and an oxygen injection configuration without external oxygen preheating. In particular, the oxy-fuel MILD combustion flame was found to be very stable with a combustion flame region at equivalence ratio 0.90, fuel velocity 10 m/s, oxygen velocity 200 m/s, and nozzle distance 33.5 mm.

Performance Evaluation for Fast Conversion from Urea to an Ammonia Conversion Technology with a Plasma Burner (플라즈마 버너를 적용한 요소수에서 암모니아로의 고속 전환 기술 성능 평가)

  • Jo, Sungkwon;Kim, Kwan-Tae;Lee, Dae Hoon;Song, Young-Hoon
    • Journal of Korean Society for Atmospheric Environment
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    • v.32 no.5
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    • pp.526-535
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    • 2016
  • Recently, fine dust in atmosphere have been considerably issued as a harmful element for human. Nitrogen oxide ($NO_x$) exhausted from diesel engines and power plants has been disclosed as a main source of secondary production of fine dust. In order to prevent exhausting these nitrogenous compounds into atmosphere, a treatment system with selective catalytic reduction (SCR) catalyst with ammonia as a reductant has been used in various industries. Urea solution has been widely studied to supply ammonia into a SCR catalytic reactor, safely. However, the conversion of urea solution to ammonia has several challenges, especially on a slow conversion velocity. In the present study, a fast urea conversion system including a plasma burner was suggested and designed to evaluate the performances of urea conversion and initial operation time. A designed lab-scale facility has a plasma burner, urea nozzle, mixer, and SCR catalyst which is for hydrolysis of isocyane. Flow rate of methane that is a fuel of the plasma burner was varied to control temperatures in the urea conversion facility. From experimental results, it is found that urea can be converted into ammonia using high temperature condition of above $400^{\circ}C$. In the designed test facility, it is found that ammonia can be produced within 1 min from urea injection and the result shows prospect commercialization of proposed technology in the SCR facilities.

Starting Transients in Dual-Mode Scramjet Engine (이중 모드 스트램제트 엔진의 시동 천이 과정)

  • Choi, Jeong-Yeol;Noh, Jin-Hyun;Byun, Jong-Ryul;Lim, Jin-Shik
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.981-984
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    • 2011
  • A high-resolution numerical study is carried out to investigate the transient process of the combustion and the shock-train developments in an ethylene-fueled direct-connect dual-mode scramjet combustor. Following the fuel injection, air-throttling is applied at the expansion part of the combustor to provide mass addition to block the flow to subsonic speed. The ignition occurs several ms later when the fuel and air are mixed sufficiently. The pressure build up by the combustion leads to the shock train formation in the isolator section that advances to the exit of the intake nozzle. Then, the air-throttling is deactivated and the exhaust process begins and the situation before the air-throttling is restored. Present simulation shows the detailed processes in the dual-mode scramjet combustor for better understanding of the operation regimes and characteristics.

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Study on PEM-Fuel-Cell Humidification System Consisting of Membrane Humidifier and Exhaust Air Recirculation Units (막가습기와 공기극 재순환을 사용한 고분자 전해질 연료전지의 가습특성 해석)

  • Byun, Su-Young;Kim, Beom-Jun;Kim, Min-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.4
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    • pp.337-344
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    • 2011
  • The humidification of reactant gases is crucial for efficiently operating PEM (polymer electrolyte membrane) fuel cell systems and for improving the durability of these systems. The recycle of the energy and water vapor of exhaust gas improves the system performance especially in the case of automotive application. The available humidification methods are steam injection, nozzle spray, humidification by enthalpy wheel, membrane humidifier, etc. However, these methods do not satisfy certain requirements such as compact design, efficient operation and control. In this study, a hybrid humidification system consisting of a membrane humidifier and exhaust-air recirculation units was developed and the humidification performance of this hybrid humidifier was analyzed. Finally, a new practical method for optimal design of PEM-fuel-cell humidification system is proposed.

Experimental Study on the Spray Characteristics of the Diesel Single Hole Type Nozzle (디젤단공노즐의 분무특성에 관한 실험적 연구)

  • 안병규;송규근;윤소남;최병오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.764-767
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    • 2003
  • The characteristics of diesel spray have much effect on the engine performances such as power. fuel consumption rate and emissions. Therefore, the measurement of fuel spray characteristics is very important for the improvement of heat engine. The factors which control diesel spray characteristics are injection pressure, ambient temperature and density etc. Spray behaviors are visualized by using the high speed video camera and spray angle, spray penetration are measured. Experimental equations of spray penetration and spray angle were derived by using the experimental results. 1) Ambient temperature and density influence on the characteristics of diesel spray. 2) Experimental equation of spray penetration is expressed as follows 0<t< $t_{b}$ ; $S_1$=11.628$\Delta$ $P^{0.485}$ $\rho$$_{a}$ $^{-0.478}$ $t^{1.337}$, $t_{b}$ <t; $S_2$=7.457$\Delta$ $P^{0.523}$ $\rho$$_{a}$ $^{-0.382}$ $t^{0.548}$ 3) Experimental equation of spray Angie is expressed as follows $T_{a}$ =293K; Tan($\theta$/2)=059($\rho$$_{a}$ / $\rho$$_{f}$ )$^{0.437}$, $T_{a}$ =473K; Tan($\theta$/2)=0588($\rho$$_{a}$ / $\rho$$_{f}$ )$^{0.404}$_{f}$ )$^{0.404}$

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The Effect on the Film Cooling Performance of Thrust Chamber with Combustion Performance Parameters (연소성능 파라미터가 추력실의 막냉각 성능에 미치는 영향)

  • Kim Sun-Jin;Jeong Chung-Yon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.9 no.4
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    • pp.48-54
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    • 2005
  • An experimental study was carried out to investigate the effect of film cooling in the lab-scale liquid rocket engine using liquid oxygen(LOx) and Jet A-1(Jet engine fuel) as propellants. Film coolants(Jet A-1 and water) was injected through the film cooling injector. The outside wall temperature of the combustor and film cooled length were determined for chamber pressure, mixture ratio, and the different geometries(injection angle) with the percent film coolant flow rate. The loss of characteristic velocity was determined for the case of film cooling with water and Jet A-1. As chamber pressure increased, the outside wall temperature increased in the nozzle but unchanged over the 9 percent film coolant flow rate for the combustion chamber used in this study. Characteristic velocity wasn't affected with the mixture ratio over the 9 percent film coolant flow rate.

Thermal Environment Transition of Response Climate Change and Heat Wave Application Evaporative Cooling System (기후변화 및 폭염대응 증발냉각시스템 적용에 따른 내·외부 열환경 변화 연구)

  • Kim, Jeong-Ho;Kim, Hak-Gi;Yoon, Yong-Han;Kwon, Ki-Uk
    • Journal of Environmental Science International
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    • v.25 no.9
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    • pp.1269-1281
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    • 2016
  • This study evaporative cooling system a heat wave climate change and reduction of the inside and outside thermal environment change research. Measurement items included micro meteorological phenomena and measured comfort indices. A micro meteorograph of temperature, relative humidity, surface temperature, and the comfort indices of WBGT, UTCI, and PMV were measured. The difference in inside and outside temperatures were compared for different land types, with the largest difference found in Type A ($4.81^{\circ}C$), followed by Type B ($4.40^{\circ}C$) and Type C ($3.12^{\circ}C$). Relative humidity was about 10.43% higher inside due to water injection by the evaporative cooling system. Surface temperature was inside about $6.60^{\circ}C$ higher than the outside all types. WBGT were Type A ($3.50^{\circ}C$) > Type B ($2.71^{\circ}C$) > Type C ($1.88^{\circ}C$). UTCI was low heat stress inside than outside all types. PMV was analysed Type C for inside predicted percentage of dissatisfied 75%, other types was percentage of dissatisfied 100% by inside and outside. Correlation analysis between land cover type and temperature, surface temperature, pmv, utci. T-test analysed inside and outside temperature difference was significant in all types of land.