• 제목/요약/키워드: Injection materials

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공초점 레이저 주사 현미경을 이용한 단섬유 복합재료 사출 성형물 내의 섬유 배열 측정 및 수치모사 (Fiber Orientation in Injection-Molded Short Fiber Composites with a Confocal Laser Scanning Microscope and Numerical Simulation)

  • Lee, Kwang-Seok;Le, Seok-Won;Youn, Jae-Ryoun
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.201-204
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    • 2001
  • A Confocal Laser Scanning Microscope (CLSM) is applied to determine three-dimensional fiber orientation states in injection-molded short fiber composites. Since the CLSM optically sections the composites, more than two planes either on or below the surface of composites can be obtained. Therefore, three dimensional fiber orientation states are determined without destruction. To predict the orientation states, velocity and temperature fields are calculated by using a hybrid FEM/FDM method. The change of orientation state during packing stage is also considered by employing a compressible Hele-Shaw model. The predicted orientation states show good agreement with measured ones. However, some differences are found at the end of cavity. They may result from other effects, which are not considered in the numerical analysis.

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공리적 설계를 이용한 발포제 혼합재료의 MCPs 제품 및 공정 설계 (MCPs Product and Process Design of Mixed Materials Using Axiomatic Design)

  • 이경수;차성운
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1414-1417
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    • 2003
  • In chemical forming process, mixed materials of LDPE, EVA and forming agent are used. However mechanical properties has been dropping remarkably through this forming process. In this study, Above materials(LDPE, EVA) were used in microcellular foaming injection process. And various effective factors in this process were selected by Axiomatic approach and systematically estimated by DOE(Design of Experiments). As a results, injection type and rate of mixing resins have more influence on forming rate than other factors.

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유·무기 복합재료를 이용한 새로운 균열 보수재료의 특성 (Properties of new crack repair materials using organic and inorganic composites)

  • 안태호;방신영;김경민;소광호
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2015년도 춘계 학술논문 발표대회
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    • pp.228-229
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    • 2015
  • In this research, properties of new crack repair materials using organic and inorganic composites (OAI) were investigated under various crack conditions. Especially, this study aims to develop new composites repair materials as needed to follow the crack and its repair method. Crack repair methods such as injection method and surface treatment repair method using self-healing capability for the practical industrial application were examined in comparison with normal crack repair method as a epoxy injection. From these results, it was confirmed that the sealing and injection effects through the cracks from field tests could be improved by OAI.

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Effect of Residual Carbon on the Microstructure Evolution during the Sintering of M2 HSS Parts Shaping by Metal Injection Moulding Process

  • Herranz, G.;Levenfeld, B.;Varez, A.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.225-226
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    • 2006
  • In this present investigation, Metal Injection Moulding (MIM) of M2 High Speed Steel (HSS) parts using a wax-High Density Polyethylene (HDPE) binder is shown. The elimination of organic binder was carried out by thermal debinding under inert atmosphere. In order to keep carbon in the sample that could improve the sintering process, incomplete debinding was performed between 450 and $600^{\circ}C$. The specimens were sintered at temperatures between 1210 and $1280^{\circ}C$ in high vacuum atmosphere, obtaining the 98% of the theoretical density. In the samples with higher residual carbon content, the sintering window was extended up to 20 degrees and the optimum temperature was lower.

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Metal Injection Moulding of Duplex Stainless Steels

  • Sotomayor, M. E.;Varez, A.;Levenfeld, B.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.507-508
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    • 2006
  • In this communication the development of a new metal injection moulding (MIM) system for duplex stainless steels is presented. The metal powders were prepared by premixing 316L and 430L stainless steels gas atomised powders in a ratio of 50:50. The binder used to prepare the feedstock was composed by HDPE and paraffin wax. Torque measurements of the mixture indicated that the maximum amount of metal was 68 vol%. The polymeric part was driven off by thermal debinding and the sintering was performed in low vacuum. The final densities were close to the theoretical ones.

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Organo-lanthanide를 이용한 OLED의 전기 전도 특성 (The Electrical Conduction Characteristics of Organo-lanthanide based OLEDs)

  • 하미영;김소연;문대규
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
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    • pp.412-413
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    • 2006
  • The electrical conduction mechanism of ITO / Terbium tris - (1 - phenyl - 3 - methyl - 4 - (tertiarybutyryl) - pyrazol - 5 - one) triphenylphosphine oxide [$(tb-PMP)_3Tb-(Ph_3PO)$]/Mg/Al devices has been investigated. The calculation of electric field in single layer organic layer between cathode and anode shows the uniform distribution for the electron injection barrier of over 1.4 eV. The measured current-voltage curve shows well matching with the calculated curve based on the tunneling injection of electron under the uniform distribution of electric field.

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마그네슘 사출성형 공정에 관한 연구 (Research for Magnesium Injection Molding Process)

  • 강태호;김인관;김영수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.882-885
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    • 2002
  • Magnesium alloys are very attractive materials for appling to the development of autemobile parts or electric goods where light weight and higher stiffness. Due to higher ratio of strength vs. weight and stillness vs. weight, various magnesium alloys are well applied in much weight saving design applications though extrusion or die-casting process. However for the requisites of higher strength and weight savings, some new fabrication processes has been and it can be realized though the aid of injection modeling technology. To obtain the parametric data base for the injection molding process, various experiments were executed for AZ91D magnesium alloy. This paper propose the optimum condition of injection temperature, first and second pressure. the process was lined-up successfully often changing the injection unit. fluid pressure system from the conventional plastic injection molding process.

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수치해석을 통한 7인치 도광판 사출압축성형 공저범위 예측 (Numerical Prediction of Process Window for Injection-Compression Molding of 7-inch LGP)

  • 홍석관;민인기;강정진;윤경환
    • 소성∙가공
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    • 제20권1호
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    • pp.5-10
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    • 2011
  • The main objective of the present study is to predict the process window of injection-compression molding corresponding to the capability of an injection machine for fabricating 7 inch LGP. The open distance and volume filled after injection stage were found to be two important factors that affect critical requirements such as flow length, injection pressure and clamping force for the process. Process window for the key factors was also predicted by response surface method. As a result, predicted process window for open distance and volume filled after injection stage satisfying the critical requirement with a given injection machine was in the range of 60 ~ 75%, and 104.00 ~ 104.25%, respectively.

Study molded part quality of plastic injection process by melt viscosity evaluation

  • Lin, Chung-Chih;Wu, Chieh-Liang
    • Advances in materials Research
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    • 제3권2호
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    • pp.91-103
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    • 2014
  • A study that demonstrates how to investigate the molded part quality and the consistency of injection process based on the rheological concept is proposed. It is important for plastic material whose melt viscosity is variable with respect to the processing condition. The formulations to couple the melt viscosity with injection pressure and fill time are derived first. Taking calculations of the measured pressure and the time by using these formulations, the melt viscosity in injection process can be determined on machine. As the relation between the injection speed and the melt viscosity is constructed, the influences of the setting parameter of injection machine on the molded part quality can be investigated through evaluating the state of the melt viscosity. In addition, a pressure sensor bushing (PSB) designed with a quick installation feature is also provided and validated. The results show that a higher injection speed improves the tensile strength of the molded part but also the consistency of the molded part quality. This work provides an alternative to evaluate the molding quality scientifically.

압축효과를 가미한 도광판의 전사성과 복굴절 향상에 관한 실험적 연구 (An Experimental Study on The Improvement of Pattern Replication and Birefringence in LGP by Adding Compression Effects)

  • 민인기;김종선;고영배;박형필;윤경환;황철진
    • 소성∙가공
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    • 제15권1호
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    • pp.27-33
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    • 2006
  • It is necessary to improve the pattern replication and birefringence in LGP(Light guide panel) for better optical performance. In the present paper, the effects of injection-compression and injection-press mode with normal injection mold on the distribution of transcription of pattern and birefringence were studied. It was found that the values of pattern replication was improved and the birefringence was reduced for the cases of low initial clamping force in injection-compression mode and for the cases of longer mold opening length in injection-press mode, repectively.