• Title/Summary/Keyword: Industrial plant monitoring

Search Result 150, Processing Time 0.023 seconds

Constructing a digital twin for estimating the response and load of a piping system subjected to seismic and arbitrary loads

  • Dongchang Kim;Gungyu Kim;Shinyong Kwag;Seunghyun Eem
    • Smart Structures and Systems
    • /
    • v.31 no.3
    • /
    • pp.275-281
    • /
    • 2023
  • In recent years, technological developments have rapidly increased the number of complex structures and equipment in the industrial. Accordingly, the prognostics and health monitoring (PHM) technology has become significant. The safety assessment of industrial sites requires data obtained by installing a number of sensors in the structure. Therefore, digital twin technology, which forms the core of the Fourth Industrial Revolution, is attracting attention in the safety field. The research on digital twin technology of structures subjected to seismic loads has been conducted recently. Hence, this study proposes a digital twin system that estimates the responses and arbitrary load in real time by utilizing the minimum sensor to a pipe that receives a seismic and arbitrary load. To construct the digital twin system, a finite-element model was created considering the dynamic characteristics of the pipe system, and then updating the finite-element model. In addition, the calculation speed was improved using a finite-element model that applied the reduced-order modeling (ROM) technology to achieve real-time performance. The constructed digital twin system successfully and rapidly estimated the load and the point where the sensor was not attached. The accuracy of the constructed digital twin system was verified by comparing the response of the digital twin model with that derived by using the load estimated from the digital twin model as input in the finite-element model.

Recent Developments Involving the Application of Infrared Thermal Imaging in Agriculture

  • Lee, Jun-Soo;Hong, Gwang-Wook;Shin, Kyeongho;Jung, Dongsoo;Kim, Joo-Hyung
    • Journal of Sensor Science and Technology
    • /
    • v.27 no.5
    • /
    • pp.280-293
    • /
    • 2018
  • The conversion of an invisible thermal radiation pattern of an object into a visible image using infrared (IR) thermal technology is very useful to understand phenomena what we are interested in. Although IR thermal images were originally developed for military and space applications, they are currently employed to determine thermal properties and heat features in various applications, such as the non-destructive evaluation of industrial equipment, power plants, electricity, military or drive-assisted night vision, and medical applications to monitor heat generation or loss. Recently, IR imaging-based monitoring systems have been considered for application in agricultural, including crop care, plant-disease detection, bruise detection of fruits, and the evaluation of fruit maturity. This paper reviews recent progress in the development of IR thermal imaging techniques and suggests possible applications of thermal imaging techniques in agriculture.

Data-based On-line Diagnosis Using Multivariate Statistical Techniques (다변량 통계기법을 활용한 데이터기반 실시간 진단)

  • Cho, Hyun-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.17 no.1
    • /
    • pp.538-543
    • /
    • 2016
  • For a good product quality and plant safety, it is necessary to implement the on-line monitoring and diagnosis schemes of industrial processes. Combined with monitoring systems, reliable diagnosis schemes seek to find assignable causes of the process variables responsible for faults or special events in processes. This study deals with the real-time diagnosis of complicated industrial processes from the intelligent use of multivariate statistical techniques. The presented diagnosis scheme consists of a classification-based diagnosis using nonlinear representation and filtering of process data. A case study based on the simulation data was conducted, and the diagnosis results were obtained using different diagnosis schemes. In addition, the choice of future estimation methods was evaluated. The results showed that the performance of the presented scheme outperformed the other schemes.

Combustion Stability for Utility Gas Turbines : Development of a Real-Time Assessment Software (발전용 가스터빈의 실시간 연소안정성 평가 소프트웨어 개발)

  • In, Byeung Goo;Song, Won Joon;Cha, Dong Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.29 no.6
    • /
    • pp.306-315
    • /
    • 2017
  • This study introduces a software for real-time assessment of combustion stability for utility gas turbines. The software was written with LabView, and implemented the time-domain kurtosis as a parameter to proactively access the instantaneous combustion stability during operation of the industrial gas turbine. The simple time-domain assessment algorithm incorporated in the software is advantageous over conventional frequency-domain signal processing of dynamic pressure signal since it reduces the computational cost, thereby making the algorithm more appropriate for real-time monitoring of combustion stability. Benchmark data obtained from a model gas turbine combustor were used for the reproducibility test of the software. The assessment obtained from the software agreed well with previously published results, indicating that incorporation of the software could enhance the performance of systems monitoring the combustion stability for gas turbines during power generation.

A Development of Offshore plant Piping Process Monitoring System Based on 3D CAD Model (3D CAD 모델 기반 해양플랜트 배관 공정 모니터링 시스템 개발)

  • Kim, Hyun-Cheol;Lee, Gyu-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.21 no.2
    • /
    • pp.58-65
    • /
    • 2020
  • 3D Models of offshore plant piping materials designed by 3D CAD systems are provided to the production processes in the form of 2D piping drawings and 2D piping installation drawings. In addition to the standard engineering information, the purchasing, procurement, manufacturing, installation, and inspection of raw materials are managed systematically in an integrated process control system. The existing integrated process management system can help reduce the processing time by managing the flow and progress of resources systematically, but it does not include 3D design model information. Hence, it is difficult to understand complicated pipe structures before installing the pipe. In addition, when design changes or immediate design modifications are required, it is difficult to find related data or exchange information quickly with each other. To solve this problem, an offshore plant-piping process-monitoring system was developed based on a 3D model. The 3D model-based piping monitoring system is based on Visual Studio 2017 C# and UNITY3D so that the piping-process work information can be linked to the 3D CAD model in real time. In addition, the 3D model could check the progress of the pipe installation process, such as block, size, and material, and the progress of functional inspection items, such as cleaning, hydraulic inspection, and pneumatic inspection.

Use of gaze entropy to evaluate situation awareness in emergency accident situations of nuclear power plant

  • Lee, Yejin;Jung, Kwang-Tae;Lee, Hyun-Chul
    • Nuclear Engineering and Technology
    • /
    • v.54 no.4
    • /
    • pp.1261-1270
    • /
    • 2022
  • This study was conducted to investigate the possibility of using gaze entropy to evaluate an operator's situation awareness in an emergency accident situation of a nuclear power plant. Gaze entropy can be an effective measure for evaluating an operator's situation awareness at a nuclear power plant because it can express gaze movement as a single comprehensive number. In order to determine the relationship between situation awareness and gaze entropy for an emergency accident situation of a nuclear power plant, an experiment was conducted to measure situation awareness and gaze entropy using simulators created for emergency accident situations LOCA, SGTR, SLB, and LOV. The experiment was to judge the accident situation of nuclear power plants presented in the simulator. The results showed that situation awareness and Shannon, dwell time, and Markov entropy had a significant negative correlation, while visual attention entropy (VAE) did not show any significant correlation with situation awareness. The results determined that Shannon entropy, dwell time entropy, and Markov entropy could be used as measures to evaluate situation awareness.

Load Sharing Control of Driven Roll in Continuous Caster (연속주조기에서 Driven Roll Motor의 Load Sharing 제어)

  • ;Chun, Chang-Keun;Shin, Geon;Kim, Cheul-U
    • Proceedings of the KIPE Conference
    • /
    • 2002.07a
    • /
    • pp.715-718
    • /
    • 2002
  • As the modern technology of continuous casting plant is focused on improvement of slab quality, the control system of strand driven roll which has positive effect is investigated in this paper. An irregular distribution of withdrawal force gives rise to horizontal crack in high and middle grade carbon steel. Based on the basic understanding on design concept of high technology company, monitoring the withdrawal force distribution of strand driven roll and analysis of the control system was Performed at continuous casters of POSCO. The control algorithm of withdrawal force distribution for A.C motor vector control, which was derived from above study and had been applied for POSCO Kwangyang 1-4 continuous casting plant, is presented.

  • PDF

Securing a Cyber Physical System in Nuclear Power Plants Using Least Square Approximation and Computational Geometric Approach

  • Gawand, Hemangi Laxman;Bhattacharjee, A.K.;Roy, Kallol
    • Nuclear Engineering and Technology
    • /
    • v.49 no.3
    • /
    • pp.484-494
    • /
    • 2017
  • In industrial plants such as nuclear power plants, system operations are performed by embedded controllers orchestrated by Supervisory Control and Data Acquisition (SCADA) software. A targeted attack (also termed a control aware attack) on the controller/SCADA software can lead a control system to operate in an unsafe mode or sometimes to complete shutdown of the plant. Such malware attacks can result in tremendous cost to the organization for recovery, cleanup, and maintenance activity. SCADA systems in operational mode generate huge log files. These files are useful in analysis of the plant behavior and diagnostics during an ongoing attack. However, they are bulky and difficult for manual inspection. Data mining techniques such as least squares approximation and computational methods can be used in the analysis of logs and to take proactive actions when required. This paper explores methodologies and algorithms so as to develop an effective monitoring scheme against control aware cyber attacks. It also explains soft computation techniques such as the computational geometric method and least squares approximation that can be effective in monitor design. This paper provides insights into diagnostic monitoring of its effectiveness by attack simulations on a four-tank model and using computation techniques to diagnose it. Cyber security of instrumentation and control systems used in nuclear power plants is of paramount importance and hence could be a possible target of such applications.

Development of Realtime Integrated Monitoring System in Product lines and Its Application

  • Kim, Sang-Bong;Kim, Suk-Yoel;Park, Soung-Jea;Lee, Young-Hwan;Kim, Soung-Min
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2001.10a
    • /
    • pp.126.4-126
    • /
    • 2001
  • Recently, researches on CIM in product lines of industrial plant are widely progressed, automation of working environment with modernization of product equipments is realized and also, installation of integrated control system based on computer is activated. Since the CIM system is basically developed by using computer, there are several complicated problems such as design problem of hardware interface between computer and many product machines with individual special functions, software development problem with realtime data process and multi communication functions for realtime data monitoring and control of product machines This paper shows the development results for a single board type of microcontroller and a monitoring software based on realtime processing database system ...

  • PDF

A Study on the Internet Control and Monitoring System using an Embedded System (임베디드 시스템을 이용한 인터넷 제어감시 시스템에 관한 연구)

  • Haeng-Choon Chun
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.28 no.5
    • /
    • pp.811-817
    • /
    • 2004
  • Recently embedded systems are widely used in various industrial fields as supervisory controller because they have many merits. One of merits seems to be that operating environment of embedded system is the same as development environment using PC. That makes developing and manufacturing period shorten and also proper time to market Most of all machinery have sequential control system for their maneuvering which is composed of relays. contacts. timers. etc. In this paper. software sequential control system is proposed to be able to replace hardware sequential control system by using embedded system A lot of merits by the software sequential control system can be expected in the respect of economic reproduction, intelligent technologies and utilities, And porting of LINUX operating system to embedded system is carried out and device drivers and interface boards for LINUX 05 are designed for controlling air compressor by software Internet remote control and monitoring system of air compressor is implemented with Java script and CGI for these purposes. The experiment for operating air compressor system is taken through internet networks. The results show that developed system can be used for real plant.