• 제목/요약/키워드: Industrial plant monitoring

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A Study on the Development of Plant Growth Monitoring System Using Plant Measurement Algorithms (식물측정 알고리즘을 이용한 식물성장 모니터링 시스템의 개발에 관한 연구)

  • Kim, Young-Choon;Cho, Moon-Taek;Joo, Hae-Jong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.6
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    • pp.2702-2706
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    • 2012
  • In plants, factory automation systems, although most of the growth of plants by the state workforce is the restaurant to check manually. In this paper, we use two cameras to measure the plant's developmental state has been studied. Plant measurement algorithm, the camera only affordable, reliable and simple system to get the data you can build a system. In this paper, the size of plants that plant growth in the plant to measure the efficient monitoring system has been developed. By utilizing this system, the size of the plant measured data required to maintain and manage accordingly, saving time and reducing costs and improving operational efficiency of plants, plant managers, the effect could be obtained by building the actual system the performance of the proposed system was confirmed.

Case Study of Design and Implementation for Hadoop-Based Integrated Facility Monitoring System (하둡 기반의 통합설비 모니터링시스템 설계 및 구현 사례 연구)

  • Kim, Sangrak;Jang, Gilsang;Cho, Chiwoon
    • Journal of Korean Institute of Industrial Engineers
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    • v.40 no.1
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    • pp.34-42
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    • 2014
  • SCADA and DCS that have performed automatic control and monitoring activities increase the productivity of enterprise in industries. In such systems, although their performance had been improved, there are still many deficiencies in predictive maintenance which can foresee the risk of any kinds of accidents. Because the data acquisition systems of main facilities are being distributed throughout the whole plant and therefore, integration of data obtained from the systems is very difficult. Accordingly, techniques that acquire meaningful information from the gathered data through realtime analysis still need to be improved. This paper introduces a developed facility monitoring system which can predict equipment failure and diagnose facility status through big data analysis to improve equipment efficiency and prevent safety accidents.

Multivariate Monitoring of the Metal Frame Process in Mobile Device Manufacturing (실시간 설비데이터를 활용한 휴대폰 메탈 프레임 공정의 다변량 모니터링)

  • Kang, Seong Hyeon;Kim, Seoung Bum
    • Journal of Korean Institute of Industrial Engineers
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    • v.42 no.6
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    • pp.395-403
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    • 2016
  • In mobile industry, using a metal frame of devices is rapidly increased for thin and stylish designs. However, fabricating metal is one of the difficult processes because the sophisticated control of equipment is required during the whole machining time. In this study, we present an efficient multivariate monitoring procedure for the metal frame process in mobile device manufacturing. The effectiveness of the proposed procedure is demonstrated by real data from the mobile plant in one of the leading mobile companies in South Korea.

FPGA application for wireless monitoring in power plant

  • Kumar, Adesh;Bansal, Kamal;Kumar, Deepak;Devrari, Aakanksha;Kumar, Roushan;Mani, Prashant
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1167-1175
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    • 2021
  • The process of automation and monitoring in industrial control system involves the use of many types of sensors. A programmable logic controller plays an important role in the automation of the different processes in the power plant system. The major control units are boiler for temperature and pressure, turbine for speed of motor, generator for voltage, conveyer belt for fuel. The power plant units are controlled using microcontrollers and PLCs, but FPGA can be the feasible solution. The paper focused on the design and simulation of hardware chip to monitor boiler, turbine, generator and conveyer belt. The hardware chip of the plant is designed in Xilinx Vivado Simulator 17.4 software using VHDL programming. The methodology includes VHDL code design, simulation, verification and testing on Virtex-5 FPGA hardware. The system has four independent buzzers used to indicate the status of the boiler, generator, turbine motor and conveyer belt in on/off conditions respectively. The GSM is used to display corresponding message on the mobile to know the status of the device in on/off condition. The system is very much helpful for the industries working on plant automation with FPGA hardware integration.

A Study for Monitoring & Prognostic Technology of Nuclear Power Plant Critical Equipments (원자력발전소 주요기기에 대한 감시 및 예측진단 기술 적용성 고찰)

  • Jo, Sung-Han;Lee, Jae-Ki;Kim, Hyoung-Gwan
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.11
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    • pp.1090-1094
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    • 2011
  • The major goal of nuclear power industries during past 10 years has been increasing reliability and utility capacity factor. But as capacity factors crept upward, it became harder and harder to attain next percentage of improvement. Therefore, other innovative technologies and method are required. The monitoring, diagnostic and prognostic technologies have been applied to the fossil power plants and contributed a lot on improving their reliability and performance. However nuclear industries are still reluctant to apply the technology by several reasons. In this paper, current preventive maintenance status of nuclear power plants and industrial practice of monitoring, diagnostic and prognostic technologies are investigated. In addition, the restriction in the implementation of the technologies to the nuclear power plants are defined. Finally, we suggest appropriate methods of implementing the technology to nuclear industries for improving current reliability and performance.

Introduction of Intelligent System Model for Safety Monitoring in a High Pressure Filling Station Based on Sound Analysis (음향 분석 기반 고압가스 충전시설 안전점검 지능 시스템 모델)

  • Kim, Seong-Joo
    • Journal of the Korean Institute of Gas
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    • v.21 no.2
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    • pp.58-63
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    • 2017
  • Currently, the safety monitoring process in a complex plant environment is proceeded by human. Sometimes, human error that may occur in a filed causes an severe problem. This paper introduces new method of safety monitoring system using sound information and fuzzy theory that is one of intelligent theories, in order to recognize the status of plant environment. In this paper, the filling station of high pressure gas will be used as a test plant. The result system will be widely applied for more complex plant environments.

Economical Design of Water Level Monitoring Network for Agricultural Water Quantification (농업용수 정량화를 위한 경제적 수위계측망 설계)

  • Kim, Sun Joo;Kwon, Hyung Joong;Kim, Il Jung;Kim, Phil Shik
    • Journal of The Korean Society of Agricultural Engineers
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    • v.58 no.5
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    • pp.19-28
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    • 2016
  • This study was to design the optimal locations of the water level monitoring to quantify the agricultural water use in irrigation area supplied from an agricultural reservoir. In most of agricultural areas without TM/TC (Tele-Monitoring and Tele-Control) or monitoring network, irrigation water have been supplied on conventional experience and agricultural reservoir have been operated based on the operating simulation results by HOMWRS (Hydrological Operation Model for Water Resources System). Therefore, this study quantified the amount of agricultural water use in an irrigation area (Musu Reservoir, Jincheon-gun) by establishing water level monitoring network and analyzed the agricultural water saving effect. According to the evaluation of the economic values for water saving effect, the saving agricultural water of 1.7 million ton was analyzed to have economic values of 0.85 million won as water for living, and 1.78 million won as water for industrial use. It is identified to secure economic feasibility of the new water monitoring network by establishing one monitoring point in the entrance, irrigation area and endpoint through the economic analysis.

Engineering Technology Far-end Telecontrol Cathodic Protection on the Structure of Jetty Bridge Cap Beams

  • Liu, Yi-Hsiung;Lim, Pau-Yee;Shih, Chien-Chis
    • Corrosion Science and Technology
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    • v.2 no.1
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    • pp.47-52
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    • 2003
  • 23 cap beams on the 1 Km length jetty bridge in Shin-da power plant (Taipower co., Taiwan) utilize far-end telecontrol cathodic protection technology which is the first case ever used in Taiwan. The system comprises cathodic protection system and te1econtrol monitoring system. The control and monitoring such as protection current adjustment, protection potential and depolarization measurement of the 23 cap beams can be adjusted through system telecontrol operations. Thereby allows monitoring and control of the 23 anode zones in a convenient and cost effective way. This system is at present still in its best running condition since Sept. 1997 when it was completed. All the 23 cap beams can achieve the 100 mV depolarization potential criteria of protection. It meet the specifications of reinforced concrete cathodic protection standard and proved to be very excellent.

Design and Implementation of Factory Equipment Monitoring System using Grid-based Key Pre-Distribution (그리드 기반 키 선분배 방식을 사용하는 공장 설비 모니터링 시스템 설계 및 구현)

  • CHO, YANGHUI;PARK, JAEPYO;YANG, SEUNGMIN
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.11
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    • pp.51-56
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    • 2016
  • In this paper, we propose an Arduino-based plant monitoring system. The proposed system is based on the Arduino platform, using an environmental sensor and a pressure sensor for measuring temperature, humidity and illuminance in order to monitor the state of the environment and the facilities of the plant. Monitoring data are transmitted to a ZigBee coordinator connected to a server through a radio frequency transceiver. When using a pressure sensor and the environment sensor data stored on the host server, checking the pressure in the environment of the plant and equipment is intended to report any alarm status to the administrator. Using a grid line-based key distribution scheme, the authentication node dynamically generates a data key to protect the monitoring information. Applying a ZigBee wireless sensor network does not require additional wiring for the actual implementation of a plant monitoring system. Possible working-environment monitoring of an efficient plant can help analyze the cause of any failure by backtracking the working environment when a failure occurs. In addition, it is easy to expand or add a sensor function using the Arduino platform and an expansion board.

A study on the Process Data Monitoring System using the Modbus Protocol (Modbus 프로토콜을 이용한 프로세스 데이터 모니터링 시스템 개발에 관한 연구)

    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2000.05a
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    • pp.22-27
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    • 2000
  • This Paper decribes a monitoring system using Modbus protocol and RS485 interface applied in many industrial field. We developed hardware to receive alanlog sensor output and monitoring program to communicate with hardware and carried out experiment with potentiometer for plan sensor, . Through online communication between Master and Slaves we convinced the usage of this systems. Also plant data file that saved in Excel format is convenient in writing various typs of documents.

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