• Title/Summary/Keyword: Industrial control network

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Real-Time Centralized Soft Motion Control System for High Speed and Precision Robot Control (고속 정밀 로봇 제어를 위한 실시간 중앙 집중식 소프트 모션 제어 시스템)

  • Jung, Il-Kyun;Kim, Jung-Hoon
    • IEMEK Journal of Embedded Systems and Applications
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    • v.8 no.6
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    • pp.295-301
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    • 2013
  • In this paper, we propose a real-time centralized soft motion control system for high speed and precision robot control. The system engages EtherCAT as high speed industrial motion network to enable force based motion control in real-time and is composed of software-based master controller with PC and slave interface modules. Hard real-time control capacity is essential for high speed and precision robot control. To implement soft based real time control, The soft based master controller is designed using a real time kernel (RTX) and EtherCAT network, and servo processes are located in the master controller for centralized motion control. In the proposed system, slave interface modules just collect and transfer all sensor information of robot to the master controller via the EtherCAT network. It is proven by experimental results that the proposed soft motion control system has real time controllability enough to apply for various robot control systems.

A Gait Phase Classifier using a Recurrent Neural Network (순환 신경망을 이용한 보행단계 분류기)

  • Heo, Won ho;Kim, Euntai;Park, Hyun Sub;Jung, Jun-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.6
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    • pp.518-523
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    • 2015
  • This paper proposes a gait phase classifier using a Recurrent Neural Network (RNN). Walking is a type of dynamic system, and as such it seems that the classifier made by using a general feed forward neural network structure is not appropriate. It is known that an RNN is suitable to model a dynamic system. Because the proposed RNN is simple, we use a back propagation algorithm to train the weights of the network. The input data of the RNN is the lower body's joint angles and angular velocities which are acquired by using the lower limb exoskeleton robot, ROBIN-H1. The classifier categorizes a gait cycle as two phases, swing and stance. In the experiment for performance verification, we compared the proposed method and general feed forward neural network based method and showed that the proposed method is superior.

Algorithm for Reducing the Effect of Network Delay of Sensor Data in Network-Based AC Motor Drives

  • Chun, Tae-Won;Ahn, Jung-Ryol;Lee, Hong-Hee;Kim, Heung-Geun;Nho, Eui-Cheol
    • Journal of Power Electronics
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    • v.11 no.3
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    • pp.279-284
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    • 2011
  • Network-based controls for ac motor drive systems are becoming increasingly important. In this paper, an ac motor control system is implemented by a motor control module and three sensor modules such as a voltage sensor module, a current sensor module, and an encoder module. There will inevitably be network time delays from the sensor modules to the motor control system, which often degrades and even destabilizes the motor drive system. As a result, it becomes very difficult to estimate the network delayed ac sensor data. An algorithm to reduce the effects of network time delays on sensor data is proposed, using both a synchronization signal and a simple method for estimating the sensor data. The algorithm is applied to a vector controlled induction motor drive system, and the performance of the proposed algorithm is verified with experiments.

Decentralization Analysis and Control Model Design for PoN Distributed Consensus Algorithm (PoN 분산합의 알고리즘 탈중앙화 분석 및 제어 모델 설계)

  • Choi, Jin Young;Kim, Young Chang;Oh, Jintae;Kim, Kiyoung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.45 no.1
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    • pp.1-9
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    • 2022
  • The PoN (Proof of Nonce) distributed consensus algorithm basically uses a non-competitive consensus method that can guarantee an equal opportunity for all nodes to participate in the block generation process, and this method was expected to resolve the first trilemma of the blockchain, called the decentralization problem. However, the decentralization performance of the PoN distributed consensus algorithm can be greatly affected by the network transaction transmission delay characteristics of the nodes composing the block chain system. In particular, in the consensus process, differences in network node performance may significantly affect the composition of the congress and committee on a first-come, first-served basis. Therefore, in this paper, we presented a problem by analyzing the decentralization performance of the PoN distributed consensus algorithm, and suggested a fairness control algorithm using a learning-based probabilistic acceptance rule to improve it. In addition, we verified the superiority of the proposed algorithm by conducting a numerical experiment, while considering the block chain systems composed of various heterogeneous characteristic systems with different network transmission delay.

Development of hybrid controller combining JAVA and IEC61131-3 on reliable hardware

  • Kobayashi, Toshiko;Chun, Jae-Hong
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1123-1126
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    • 2005
  • This paper introduces the key features of NCS (Network based Control System), which is quite a new concept in the industrial automation market. Two control systems "DCS" and "PLC" have been recognized as control systems used for process and factory automation during the past decades. However, the market requires more complex functionality, such as monitoring and operation, alarm handling and notification from remote locations using the Web or e-mail. Besides enhancing functionality, interoperability between each device and system is highly required since network and engineering tools provided by many vendors do not cooperate with each others, so that lots of conversion, reconfiguration and reprogramming are required when expanding systems. NCS can meet this requirement, installing leading-edged IT technology using international standards for network and engineering environment. NCS, which is a harmony of web functionality, networkability and a reliable control function, enables information integration and responding to the market's requirements with agility and high reliability.

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Neural Network Model-based Algorithm for Identifying Job Status in Block Assembly Shop for Shipbuilding (신경망 모델 기반 조선소 조립공장 작업상태 판별 알고리즘)

  • Hong, Seung-Taek;Choi, Jin-Young;Park, Sang-Chul
    • IE interfaces
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    • v.24 no.3
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    • pp.267-273
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    • 2011
  • In the shipbuilding industry, since production processes are so complicated that the data collection for decision making cannot be fully automated, most of production planning and controls are based on the information provided only by field workers. Therefore, without sufficient information it is very difficult to manage the whole production process efficiently. Job status is one of the most important information used for evaluating the remaining processing time in production control, specifically, in block assembly shop. Currently, it is checked by a production manager manually and production planning is modified based on that information, which might cause a delay in production control, resulting in performance degradation. Motivated by these remarks, in this paper we propose an efficient algorithm for identifying job status in block assembly shop for shipbuilding. The algorithm is based on the multi-layer perceptron neural network model using two key factors for input parameters. We showed the superiority of the algorithm by using a numerical experiment, based on real data collected from block assembly shop.

Neural Network-Based System Identification and Controller Synthesis for an Industrial Sewing Machine

  • Kim, Il-Hwan;Stanley Fok;Kingsley Fregene;Lee, Dong-Hoon;Oh, Tae-Seok;David W. L. Wang
    • International Journal of Control, Automation, and Systems
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    • v.2 no.1
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    • pp.83-91
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    • 2004
  • The purpose of this paper is to obtain an accurate nonlinear system model to test various control schemes for a motion control system that requires high speed, robustness and accuracy. An industrial sewing machine equipped with a Brushless DC motor is considered. It is modeled by a neural network that is configured as an output-error dynamical system. The identified model is essentially a one step ahead prediction structure in which past inputs and outputs are used to calculate the current output. Using the model, a 2 degree-of-freedom PID controller to compensate the effects of disturbance without degrading tracking performance has been de-signed. In this experiment, it is not preferable for safety reasons to tune the controller online on the actual machinery. Experimental results confirm that the model is a good approximation of sewing machine dynamics and that the proposed control methodology is effective.

A New Congestion Control Algorithm for Vehicle to Vehicle Safety Communications (차량 안전 통신을 위한 새로운 혼잡 제어 알고리즘 제안)

  • Yi, Wonjae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.5
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    • pp.125-132
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    • 2017
  • Vehicular safety service reduces traffic accidents and traffic congestion by informing drivers in advance of threats that may occur while driving using vehicle-to-vehicle (V2V) communications in a wireless environment. For vehicle safety services, every vehicle must broadcasts a Basic Safety Message(BSM) periodically. In congested traffic areas, however, network congestion can easily happen, reduce the message delivery ratio, increase end-to-end delay and destabilize vehicular safety service system. In this paper, to solve the network congestion problem in vehicle safety communications, we approximate the relationship between channel busy ratio and the number of vehicles and use it to estimate the total network congestion. We propose a new context-aware transmit power control algorithm which controls the transmission power based on total network congestion. The performance of the proposed algorithm is evaluated using Qualnet, a network simulator. As a result, the estimation of total network congestion is accurately approximated except in specific scenarios, and the packet error rate in vehicle safety communication is reduced through transmit power control.

Robustness Analysis of Industrial Manipulator Using Neural-Network (신경회로망을 이용한 산업용 매니퓰레이터의 견실성 해석)

  • Lee, Jin
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.125-130
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    • 1997
  • In this paper, it is presents a new approach to the design of neural control system using digital signal processors in order to improve the precision and robustness. Robotic manipulators have become increasingly important in the field of flexible automation. High speed and high-precision trajectory tracking are indispensable capabilities for their versatile application. The need to meet demanding control requirement in increasingly complex dynamical control systems under significant uncertainties, leads toward design of intelligent manipulation robots. The TMS320C3x is used in implementing real time neural control to provide an enhanced motion control for robotic manipulators. In this control scheme, the networks introduced are neural nets with dynamic neurons, whose dynamics are distributed over all the network nodes. The nets are trained by the distributed dynamic back propagation algorithm. The proposed neural network control scheme is simple in structure, fast in computation, andsuitable for implementation of robust control.

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