• Title/Summary/Keyword: Industrial analysis

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A Systems Approach to Press Injuries Using Fault Tree Analysis (Fault Tree Analysis에 의한 Press 안전사고의 체계적 분석)

  • Lee, Myeon-U;Yun, Jo-Deok
    • Journal of Korean Institute of Industrial Engineers
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    • v.6 no.2
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    • pp.1-11
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    • 1980
  • The purpose of this study is to attempt a systems approach to press injuries using Fault Tree Analysis. Three major techniques were used: Industrial Accident Dynamics (IAD) by which accident analysis can be made, Fault Tree Analysis (FTA) by which quantification of accident analysis can be made, Computerized Algorithm by which minimal cut set to accident can be identified. A survey has been made of ninety two cases of press injuries from seven industrial firms. All cases of the accident are analyzed using the three techniques. According to the analysis, lack of safety knowledge and improper scaffold seem to be the primal cause of accident. Comparisons of the accident causes to actual accident reports (National Institute of Labor Science) demonstrates that the FTA is a powerful tool for industrial accident prevention. On the basis of this result, some countermeasures are discussed.

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Balance and Effectiveness of Direct Regulations on Manufacturers and Users of Industrial Machines (산업용 기계 제조자와 사용자 대상 직접규제의 균형과 실효성 분석)

  • Choi, Gi Heung
    • Journal of the Korean Society of Safety
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    • v.30 no.1
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    • pp.1-7
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    • 2015
  • This study first addresses the ineffectiveness of indirect regulation on industrial machines. Analysis of causes of industrial accidents associated with industrial machines further reveals the fact that technical causes need to be resolved at the manufacturing stage to reduce the frequency and strength of industrial accidents. Balanced safety certification on manufacturers and safety inspection on users of industrial machines are then suggested to effectively resolve such technical causes. The effectiveness of such safety certification and safety inspection can be justified by cost-benefit analysis. Particularly, balance in expected benefits of safety certification and safety inspection is a key issue for validity of such analysis. The accumulated benefit-costs for press brake and portable sawing machine confirm the effectiveness of such safety system.

An Empirical Analysis of the Industrial Accident Factors Affecting Manufacturing Performance in Korea

  • Park, Hai Chun;Kim, Jong Rae
    • International Journal of Safety
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    • v.2 no.1
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    • pp.45-49
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    • 2003
  • In this paper, we investigated the relationship between the variables of the industrial accident factors and the manufacturing performances such as production quantity, quality, cost, and delivery. For this investigation, we collected the real data from 30 small/medium-sized manufacturing industries by performing a questionnaire survey and a on-site inter-view with the workers. Thirty industries were made up of 10 from each of the following three industries: metal processing, machinery manufacturing, and chemical products manufacturing. The data analysis was made using SPSS PC+. Based on the result of the analysis, we came to the tentative conclusion that only two variables such as work skill and load affected all four manufacturing performances and the rest of them two or three performances.

Cause Analysis of Accidents Associated with Dangerous Machines and Devices Subject to Safety Certification (안전인증 대상 위험 기계 및 기구 관련 재해 원인분석)

  • Choi, Gi Heung
    • Journal of the Korean Society of Safety
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    • v.35 no.4
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    • pp.1-8
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    • 2020
  • Intensity of accidents associated with dangerous machines and devices are (hereafter items), in general, high compared to other industrial accidents. This study focuses on cause analysis of accidents associated with items that are subject to safety certification. The method is based on automated analysis of abstracts of accidents written in descriptive format. The analysis results indicate that more than 50% of accidents associated with items are caused by technical reasons and nearly 50% of accidents were preventable. More effective prevention of industrial accidents would then be realized by safety certification at the stage of danger generation. Transition from the direct regulation on users to manufacturers is also needed to improve the effectiveness and efficiency of industrial safety system in Korea.

Safety Policies on Prevention of Industrial Accidents Associated with Industrial Machines and Devices (산업용 위험기계 및 기구관련 산재예방 정책 연구)

  • Choi, Gi Heung
    • Journal of the Korean Society of Safety
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    • v.30 no.6
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    • pp.26-33
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    • 2015
  • This study suggests systematic procedures to improve safety policies on prevention of industrial accidents associated with industrial machines and devices. Specifically, new method of cause analysis of industrial accidents associated with industrial machines and devices is suggested and the related accident data are re-analyzed. Effectiveness of direct safety regulations such as safety certification, self-declaration of conformity, safety device regulation and safety inspection of industrial machines and devices are also analyzed. Based on those analysis results, transition from the current user-oriented safety device regulation to more balanced direct regulations on both manufacturer and user is suggested. Together with severity and frequency of industrial accidents, unit severity and unit frequency need to be taken into account to further assess the risk associated with a particular industrial machine or device. Balance between safety regulations will be realized by proper adjustment of lists of safety certification and inspection, and certification and inspection standards. This will also guarantee the maximum benefit over cost in such safety regulations.

Application of The Value Analysis To Redesign Facility Layout

  • Laurent, Eyheraguibel;Jeong, Byung-Ho;Lee, Chan-Gie;Lee, Sang-Young
    • IE interfaces
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    • v.10 no.3
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    • pp.167-177
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    • 1997
  • This paper deals with an application of process value analysis method for a manufacturing process in order to redesign facility layout in a paper company. We have used the value analysis method which permits an overall and rigorous study of process by a functional approach. Firstly, customer's expectations for the future process are clearly and precisely expressed with specifications of the Functional Extern Analysis. The existing process is analyzed using various tool of the Functional Internal Analysis in the second part. From the results of these analysis, we find out that the main problems of current facility are due to scheduling and facility layout. This paper is devoted to resolve the second problem. We suggest an ideal solution in order to have a reference solution. Nextly, We give realistic choices and the final solution for the facility layout.

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A Study on the Development of the Key Promoting Talent in the 4th Industrial Revolution - Utilizing Six Sigma MBB competency-

  • Kim, Kang Hee;Ree, Sang bok
    • Journal of Korean Society for Quality Management
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    • v.45 no.4
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    • pp.677-696
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    • 2017
  • Purpose: This study suggests that Six Sigma MBB should be used as a key talent to lead the fourth industrial revolution era by training them with big data processing capability. Methods: Through the analysis between articles on the fourth industrial revolution and Six Sigma related papers, common competencies of data scientists and Six Sigma MBBs were identified and the big data analysis capabilities needed for Six Sigma MBB were derived. Then, training was conducted to improve the big data analysis capabilities so that Six Sigma MBB is able to design algorithms required in the fourth industrial revolution era. Results: Six Sigma MBBs, equipped with the knowledge in field site improvement and basic statistics, were provided with 40 hours of big data analysis training and then were made to design a big data algorithm. Positive results were obtained after applying a AI algorithm which could forecast process defects in a field site. Conclusion: Six Sigma MBB equipped with big data capability will make the best talent for the fourth industrial revolution era. A Six Sigma MBB has an excellent capability for improving field sites. Utilizing the competencies of MBB can be a key to success in the fourth industrial revolution. We hope that the results of this study will be shared with many companies and many more improved case studies will arise in the future as a result of this study.

The Structural Relationship of Sustainable Organizational Commitment of Beauty Industry Employees in the 4th Industrial Revolution Era

  • Eun-Jung, SHIN;Ki-Han, KWON
    • The Journal of Industrial Distribution & Business
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    • v.14 no.3
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    • pp.27-43
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    • 2023
  • Purpose: Changes in the employment environment in the era of the 4th Industrial Revolution are influencing various factors by the emergence of new jobs and the change in perception of job stability due to globalization of information technology and industry This study attempted to present implications by verifying the structural relationship of beauty workers' sustainable organizational commitment and the method necessary for conflict management in the industrial field due to the recent changes in the employment environment of the beauty industry in the 4th Industrial Revolution. Research design, data and methodology: This study sampled 604 beauty industry employees Frequency analysis, validity and reliability analysis, factor analysis, and path analysis were performed using SPSS WIN23.0. Results: It was found that the change in the employment environment caused by the 4th industrial revolution had a significant negative (-) effect on the job satisfaction and organizational commitment of beauty industry workers. Conclusion: This study is that changes in the employment environment negatively affect job satisfaction and organizational commitment of beauty workers. We hope to contribute to the development and growth of the beauty industry by providing basic data for the beauty tech service industry in the 4th industrial era.

Selection of an Optimal Algorithm among Decision Tree Techniques for Feature Analysis of Industrial Accidents in Construction Industries (건설업의 산업재해 특성분석을 위한 의사결정나무 기법의 상용 최적 알고리즘 선정)

  • Leem Young-Moon;Choi Yo-Han
    • Journal of the Korea Safety Management & Science
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    • v.7 no.5
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    • pp.1-8
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    • 2005
  • The consequences of rapid industrial advancement, diversified types of business and unexpected industrial accidents have caused a lot of damage to many unspecified persons both in a human way and a material way Although various previous studies have been analyzed to prevent industrial accidents, these studies only provide managerial and educational policies using frequency analysis and comparative analysis based on data from past industrial accidents. The main objective of this study is to find an optimal algorithm for data analysis of industrial accidents and this paper provides a comparative analysis of 4 kinds of algorithms including CHAID, CART, C4.5, and QUEST. Decision tree algorithm is utilized to predict results using objective and quantified data as a typical technique of data mining. Enterprise Miner of SAS and AnswerTree of SPSS will be used to evaluate the validity of the results of the four algorithms. The sample for this work chosen from 19,574 data related to construction industries during three years ($2002\sim2004$) in Korea.