• IE interfaces
• /
• v.24 no.1
• /
• pp.87-96
• /
• 2011

In this paper, we address an optimization problem for minimizing the inspection and rework cost in an inspection-rework system, which forms a network of nodes including a K-stage inspection system, storage areas for items, a source inspection shop, and a re-inspection shop. We assume that (n, 0) acceptance sampling is performed in the source inspection shop and that only 100(1-r)% of items of rejected lots are re-inspected in the re-inspection shop. Since all the nodes are interrelated, in order to formulate our steady-state objective function, we make a steady-state network flow analysis between nodes, and derive both the steady-state amount of flows between nodes and the steady-state fraction defectives by solving a nonlinear balance equation. Finally we provide some fundamental properties and an enumeration procedure for determining the optimal values of (K, r) which both minimizes our objective function and attains a given target average outgoing quality.

• Journal of Korean Society for Quality Management
• /
• v.51 no.4
• /
• pp.515-530
• /
• 2023

Purpose : This research aims to develop a data-driven inspection policy for radio stations utilizing the KS Q ISO 2859-1 sampling method, addressing potential regulatory relaxations and impending management challenges. Methods : Using radio station inspection big data from the past six years, we established a simulation model to evaluate the current policy. A new inspection sampling policy framework was designed based on the KS Q ISO 2859-1 method. The study compares the performance of the current and proposed inspection systems, offering insights for an improved inspection strategy. Results : This study introduced a simulation model for inspection system based on the KS Q ISO 2859-1 sampling method. Through various experimental designs, key performance indicators such as non-detection rate and sample proportion were derived, providing foundational data for the new inspection policy. Conclusion : Using big data from radio station inspections, we evaluated current inspection systems and quantitatively compared a new system across diverse scenarios. Our simulation model effectively verified the feasibility and efficiency of the proposed framework. For practical implementation, essential factors such as lot size, inspection cycle, and AQL standards need precise definition and consideration. Enhancing radio station inspections requires a policy-driven approach that factors in socio-economic impacts and solicits feedback from industry participants. Future study should also explore various perspectives related to legislative, institutional, and operational aspects of inspection organizations.

• Journal of the Korean Society of Safety
• /
• v.30 no.1
• /
• pp.1-7
• /
• 2015

This study first addresses the ineffectiveness of indirect regulation on industrial machines. Analysis of causes of industrial accidents associated with industrial machines further reveals the fact that technical causes need to be resolved at the manufacturing stage to reduce the frequency and strength of industrial accidents. Balanced safety certification on manufacturers and safety inspection on users of industrial machines are then suggested to effectively resolve such technical causes. The effectiveness of such safety certification and safety inspection can be justified by cost-benefit analysis. Particularly, balance in expected benefits of safety certification and safety inspection is a key issue for validity of such analysis. The accumulated benefit-costs for press brake and portable sawing machine confirm the effectiveness of such safety system.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.45 no.4
• /
• pp.70-78
• /
• 2022

Recently, elevator inspection and self-examination were strengthened through the revision of the Elevator Safety Management Act, but there have been no significant reduction in serious accidents and major failures. Therefore, the government intends to lay the foundation for reflecting the safety quality rating system, which adjusts the elevator inspection cycle, as a policy to induce safety management of preemptive and active management entities. This study systematically reviewed and classified the safety quality rating system for elevator inspection cycle adjustment in previous studies, collected expert opinions, and reconstructed the key items into realistic evaluation items, and evaluated and scored the relative importance of each factor through the AHP technique.

• Journal of Korean Institute of Industrial Engineers
• /
• v.10 no.1
• /
• pp.11-16
• /
• 1984

An economic model is developed for determining optimal locations of screening inspection stations in a multistage production system. The effect of screening inspection on the production rate is explicitly considered, and a fixed cost for maintaining an inspection station is assumed. The product is allowed to have multiple defects, each of which may be inspected at any inspection station after the defect-generating operation. The problem is formulated as a mixed 0-1 linear program which offers the advantage of versatility in handling various system constraints.

• Journal of Korean Society for Quality Management
• /
• v.19 no.2
• /
• pp.78-85
• /
• 1991

In this paper, an inspection and replacement policy in a redundant system is considered. It is assumed that the state of the redundant system is known by inspection. When the system is inspected, it is preventively replaced only if the number of failed units exceeds the predetermined limit. Otherwise, the system is inspected after a inspection interval which depends on the number of failed units. We obtain the optimal number of redundant units, inspection intervals and replacement limit minimizing the expected cost rate.

• Journal of the Korean Society of Industry Convergence
• /
• v.11 no.4
• /
• pp.189-194
• /
• 2008

This paper presents vision based inspection system for defects of industrial wire harness. Five type of nonconformities facter such as barrel deform, projected wire, overcoating, rack of wire length, over-strip is considered. Developed inspectio algorithmn has been tested on real specimens from a wire harness factory. Experimental results show that the inspection algorithm an has a good performance.

• Journal of Korean Institute of Industrial Engineers
• /
• v.22 no.3
• /
• pp.473-483
• /
• 1996

For situations where there are several markets with different price/cost structures, economic complete inspection plans are developed for determining the market to ship the product to. Two complete inspection plans are considered; the plan based on the performance variable of interest, and the plan based on a variable which is correlated with the performance variable. Profit models are constructed which involve selling price, cost incurred by imperfect quality, and quality inspection cost. Methods of finding the optimal complete inspection plans are presented and a numerical example is given.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.11 no.17
• /
• pp.81-85
• /
• 1988

This paper presents a model that considers combinations of rework, repair, replacement and scrapping. Policy-Iteration method of inspection is proposed for a serial manufacturing system whose repair cost, scrap cost and inspection cost. when it fails, can be formulated by Markovian approach. Policy-Iteration stops when new inspection policy is the same as previous inspection policy. A numerial example is presented.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.11 no.18
• /
• pp.27-34
• /
• 1988

This study is concerned with the development of the economic sampling inspection plan when it is possible to carry out a nondestructive screening inspection for the rejected lots by substitutive characteristics closely related to the original quality characteristic. It is assumed that the probabilities of those errors depend linearly on the fraction defective of the process sampling inspection policy for isolated lot is studied where the probability of accepting the lot with bad quality from the results of sampling inspection is restricted to be small.