• Title/Summary/Keyword: Industrial Fan

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The Noise Reduction of Industrial Blower by Optimal Positioning of Buff (버프의 최적 위치를 통한 산업용 송풍기의 소음저감)

  • Kim, Chang-Ho;Son, In-Soo;Ahn, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.71-76
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    • 2009
  • In a running blower, there are various exciting forces which can generate noise. The noise of an running industrial fan or blower depends on the structure of a fan, the machining accuracy of each element, and assembled conditions. Many studies have been carried out to reduce the noise of it. In this study, 3-hole buffs are used in pipe of blower to study the influence the number and position of buffs on the noise reduction at inlet and outlet in pipe. Commercial engineering software ANSYS and SYSNOISE were employed to analyze the characteristics and reduction ratio of pressure. It is concluded that optimal position and number of buffs in pipe of blower to show the least reduction ratio of pressure.

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The Noise Reduction of Industrial Blower Using Buff Shapes in Silencer (소음기내의 버프 형상을 이용한 산업용 송풍기의 소음저감)

  • Kim, Chang-Ho;Son, In-Soo;Ahn, Tae-Soo;No, Tae-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.19-24
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    • 2010
  • The noise of an running industrial fan or blower depends on the type of a fan, the machining accuracy and assembled conditions of each element, and buffs. Many studies have been carried out to reduce the noise through silencer in blower. In this study, 3 types of buffs which have different hole are employed in pipe of blower to study the influence the number and arrangement of buffs on the noise reduction at inlet and outlet in pipe. Commercial engineering software ANSYS was employed to analyze the characteristics and reduction ratio of pressure. Experimental results shows that optimal one can reduce the reduction ratio of noise as much as 16 percents in the laboratory. Good agreement was found between the analysed ratio of noise reduction and those obtained from the experiments.

Enhancement of combustion efficiency of a air-cooled combustor system with single F.D. Fan Using CFD (전산유체역학을 이용한 단일 송풍기가 적용된 공냉식 연소설비의 효율개선)

  • Kim, Min-Choul;Shon, Byung-Hyun;Lee, Jae-Jeong;Park, Hung-Suck
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.6
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    • pp.460-468
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    • 2021
  • This study investigated the enhanced combustion efficiency of an "air-cooled combustion system" with single F.D. fan, and performed a numerical analysis for the operation and design conditions to increase the combustion efficiency. The combustion efficiency in an actual combustor was compared before and after the structure modification. Numerical analysis for application of a single fan revealed the difficulty of forming a turbulence for circular combustion conditions. This is because the supply ratio of combustion air supplied into 2 flow paths becomes irregular in the combustion furnace due to a change in friction force and pressure in each flow path. Subsequently, two methods of supplying air into the combustion furnace were analyzed numerically to obtain the optimal combustion conditions of an air-cooled combustion system. The first method involved injecting the preheated combustion air after a 180~360 degree rotation from the outer wall, whereas in the second method, the combustion air was injected into the combustion furnace in a tangential direction after primary heat exchange outside the combustion furnace, by applying a rotatable vane structure in the combustion furnace. Results reveal that application of a single F.D. fan to the air injection into a rotatable combustion furnace is desirable for optimization of the combustion conditions for applying a duct structure having a dual cooling wall for the cooling of the outer wall of the combustion furnace, and for maintaining perfect mixing in the combustion furnace. We therefore confirmed enhanced combustion efficiency by comparing the actual combustion efficiency before and after structure modification.

A numerical study on the acoustic characteristics of centrifugal impeller with small added vane (작은 안내 깃이 붙은 원심형 임펠러의 소음 특성에 대한 연구)

  • Jeon, Wan-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.4 no.1 s.10
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    • pp.22-29
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    • 2001
  • Centrifugal fans are widely used in industrial practices but the noise generated by these machines causes one of the most serious problems. In general, the centrifugal fan noise is often dominated by tones at BPF(blade passage frequency) and its higher harmonics. This is a consequence of the strong interaction between the flow discharged from the impeller and the cutoff in the easing. However, only a few researches have been carried out on predicting the noise because of the difficulty in obtaining detailed information about the flow field and casing effects on noise radiation. The objective of this study is to develop a prediction method for the unsteady flow field and the acoustic pressure field of a centrifugal fan, and to calculate the effects of small vanes that are attached in original impeller - Splitter impeller. We assume that the impeller rotates with a constant angular velocity and the flow field around the impeller is incompressible and inviscid. So, a discrete vortex method (DVM) is used to model the centrifugal fan and to calculate the flow field. The force of each element on the blade is calculated by the unsteady Bernoulli equation. Lowson's method is used to predict the acoustic source. The splitter impeller changes the acoustic characteristics as well as performance. Two-splitter type impeller and splitter impeller which splitter locates in jet region are good for acoustic characteristics.

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The Survey of Fire Hazard of Fan in Manufacturing Industries (제조 사업장의 환풍기 화재위험성 조사)

  • Kim, Sung-Sam
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.10
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    • pp.21-29
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    • 2013
  • The short circuit and overload is presented by main cause of electrical fire. However, 85% of the fan directly connected the outlet box without switch in total 110 fans as a research in manufacturing industries. In installation direction of vertical type fans which was placed on the horizontal surface, only 39 vertical type fans were placed on vertical surface and 71 fans were placed on the horizontal type. The installation direction of the fans warns of the risk of the fire hazard due to the motor stall to the user manual of the maker. However, it is the representative nonconformity example of construction which the people or builder disregards. In addition, the condition of ground connection with the earth leakage prevention was investigated in grounding of 5 fans, non-grounding of 105 fans. The double insulation structure is generally used for small fan and it can't connect ground wire as electric plug of non-grounding type. However, industrial iron fan needs ground wire for electric leakage and to protect against electric shock.

A Numerical Study on Flow through a Cross Flow Fan: Effect of Blade Shapes on Fan Performance (직교류 홴의 유동 해석: 깃 형상 변화가 성능에 미치는 영향)

  • Hur, Nahm-Keon;Kim, Wook;Kang, Shin-Hyoung
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.1 s.2
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    • pp.96-102
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    • 1999
  • Cross flow fans are used in various applications, especially in industrial ventilation applications and in room air conditioners, due to their superior performance characteristics. Unlike radial and/or axial fans, the design of cross flow fans have been mostly based on earlier experiences and experiments. In the present study, numerical computations of flow fields through a cross flow fan used in room air conditioner are performed to investigate the detailed flow fields and to study the effect of the blade shape on performance curves to aid better design of the fan. Despite some discrepancies between the two results, it is seen from the present study that the computational results agree quite well with the qualitative experimental results. It is also shown from the present study that by having a different shape of blade, it is possible to achieve about $15\%$ increase in flow rates. The stimulating results of the present study can be used in the design of high performance cross flow fans with the use of optimal design algorithm and experimental verifications.

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A Study on Structural Characteristics of Axial Fans Operating Speed Using Finite Element Analysis (유한요소해석을 이용한 축류팬 운전속도별 구조특성에 대한 연구)

  • Kook, Jeong-Keun;Cho, Byung-Kwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.2
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    • pp.593-601
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    • 2021
  • The axial fan is an element of a blower used for ventilation in various industrial fields. Many studies on aerodynamic performance have been conducted to assess axial fans using fluid dynamics. The subject was a large axial fan size, 1800 mm in diameter with 100 horsepower. The blower's axial fan consisted of blades, hubs, hub caps, and bosses are important components. The blade design has a great influence on the aerodynamic performance. 3D point data is extracted using an aerodynamic performance prediction program, and a 3D modeling shape is generated. The blades and hubs, which are important components, can be easily modified if processed by cutting owing to the environment in which blades and hubs are manufactured through die casting or gravity casting. In this study, the structural safety of components and the analysis results of weak areas at the rated operating speed of the axial fan were verified using the maximum stress and safety factor. The tip clearance reflected in the design was the rotation of the blade. To check whether there is interference with other components, the displacement result was derived to verify the structural safety of the axial fan.

Effect of pitch angle and blade length on an axial flow fan performance (피치각과 날개 길이 변화에 따른 축류팬의 성능 및 소음 특성에 관한 실험적 연구)

  • Jeon, Sung-Taek;Cho, Jin-Pyo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3170-3176
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    • 2013
  • In this study, the performance of an impeller according to blade length and pitch angle was studied experimentally by building a variable pitch impeller while changing blade length to review the effect of blade length and pitch angle on a fan's performance and sound characteristics. The pitch angle was changed in six steps from $20^{\circ}{\sim}45^{\circ}$ at intervals of $5^{\circ}$ while the blade lengths were changed 80 mm, 90 mm, 100 mm, 110 mm and 120 mm with an identical airfoil shape while carrying out the experiment.

A Study on Optimization of Thermal Performance of a LED Head Light for Passenger Cars (승용차용 LED 전조등 방열 성능 최적화에 관한 연구)

  • Park, Sang-Jun;Lee, Yoing-Lim
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.1
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    • pp.27-32
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    • 2012
  • Since LED lights have advantages of long life, low-carbon and high efficiency, they have been widely used as household lamps, automotive lighting, traffic lights etc. In this study, MCPCB LED lamps for automotive LED headlights were manufactured and the performance of heat release was optimized. The developed LED headlight satisfied the target thermal performance with heat pipes and fans, and it was also shown that fan life can be prolonged three times by fan on-off control.