• Title/Summary/Keyword: Industrial Boilers

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Studies on physical properties and application to new products from Heavy Residual Fuel Oil as Raw Materials (양산중질유(量産重質油)를 원료(原料)로한 신제품(新製品) 개발실용화(開發實用化)를 위(爲)한 조사연구(調査硏究))

  • Kim, Ju-Hang;Kang, Ho-Ken;Herh, Dong-Sub
    • Elastomers and Composites
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    • v.20 no.2
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    • pp.115-131
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    • 1985
  • Heavy residual fuel oils is a mixture of reduced crude from crude unit, bottom products from vacuum and/or catalytic cracking unit with distillate to meet the specification and generally used as heavy fuel oil for large combustion engines, boilers, etc$\cdots$. But this study was made to investigate heavy residual fuel oils for using as industrial raw material and resulted the following possiblities as valuable raw material as well as heavy fuel oil. 1) Production of straight asphalt through vacuum distillation unit. 2) Using straight asphalt from vacuum distillation unit for manufacturing of blown asphalts, cut back asphalts, emulsified asphalts and asphalt compound, rubber/asphalt sheet, etc$\cdots$. 3) Using waxy oil side streams for manufacturing of raw oil to be lube oil base stocks through solvent dewaxing. 4) Production of lube base oils and rubber process oils from dewaxed raw oil through chemical treatments. 5) Manufacturing of paraffine wax from slack wax to be produced as by product of dewaxing process.

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Influence of Biomass Co-firing on a Domestic Pulverized Coal Power Plant In Terms of CO2 Abatement and Economical Feasibility (다양한 바이오매스 혼소시 국내 미분탄화력에 미치는 이산화탄소 감축 및 경제성 영향 분석)

  • Kim, Taehyun;Yang, Won
    • Journal of the Korean Society of Combustion
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    • v.22 no.1
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    • pp.14-22
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    • 2017
  • Co-firing of renewable fuel in coal fired boilers is an attractive option to mitigate $CO_2$ emissions, since it is a relatively low cost option for efficiently converting renewable fuel to electricity by adding biomass as partial substitute of coal. However, it would cause reducing plant efficiency and operational flexibility, and increasing operation and capital cost associated with handling and firing equipment of renewable fuels. The aim of this study is to investigate the effects of biomass co-firing on $CO_2$ emission and capital/operating cost. Wood pellet, PKS (palm kernel shell), EFB (empty fruit bunch) and sludge are considered as renewable fuels for co-firing with coal. Several approaches by the co-firing ratio are chosen from previous plant demonstrations and commercial co-firing operation, and they are evaluated and discussed for $CO_2$ reduction and cost estimation.

A Study on Spray Characteristics according to Design Parameters and Pressure Conditions of Industrial Y-jet Nozzle (산업용 Y-jet 노즐의 설계변수 및 압력 조건에 따른 분무특성에 관한 연구)

  • Lee, Sang Ji;Hong, Jung Goo
    • Journal of ILASS-Korea
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    • v.24 no.3
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    • pp.137-144
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    • 2019
  • The Y-jet nozzle has benefits such as simple design and wide operating conditions. Because of these benefits, it is used in various combustion devices including industrial boilers. The most important variables in the design of the Y-jet nozzle are the mixing chamber length, the supply diameter of the liquid fuel and gas, and the exit orifice diameter. In addition, because of the use of a twin-fluid, optimized data is required depending on the spray condition. In this study, spray experiment was carried out under the pressure condition of 7 bar or more, which is the spraying condition used in industry. There was no change in flow rate with the length of the Y-jet nozzle mixing chamber, but the difference in SMD was confirmed. Adjusting the exit orifice diameter is most important to achieve the desired flow rate. Changes in the liquid and gas inlet port diameters ratio were found to be help improve the operating range and significant difference in SMD was observed.

Development of Portable Boiler Tube Health Evaluation System (휴대용 보일러튜브 건전성 평가시스템 개발)

  • Chang Min Lee;Han Sang Lee;Bum Shin Kim
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.3
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    • pp.101-108
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    • 2023
  • Although the proportion of coal-fired power generation is decreasing, efficient operating technology is needed to continuously invest in facilities and reduce maintenance costs until it is abolished. Boilers, one of the main facilities of power plants, operate for a long time in harsh environments of high temperature and high pressure. In addition, damage due to deterioration is likely to occur depending on the fuel and tube material used. It is very important to judge soundness because damage caused by deterioration adversely affects facility operation. Previously, replication method was used to analyze the progress of deterioration. In the replication method, pre-treatment such as chemical treatment is performed on the boiler tube in the field, the area is reproduced by attaching a film, and the replicated film is determined by an expert in the laboratory with an expensive microscope. However, this method involves substantial costs and time requirements, as well as the possibility of human errors. To address these issues, we developed a mobile health assessment system in this research. Since it is detachable and takes images in real time, this system enables swift evaluations across a broad range and facilitates the assessment of preprocessing quality. In addition, it was intended to reduce existing human mistakes by developing a degradation classification algorithm using the merger cluster method.

A Study on the Oil-mist/Smoke Collecting Module for the Pure Energy Recycling (청정에너지 회수용 유증기/매연 포집모듈에 관한 연구)

  • Kim, Myung-Soo;Ohkura, Shigenobu;Ham, Koung-Chun
    • 한국태양에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.279-284
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    • 2009
  • Traditionally, so-called "industrial waste gases", such ad exhaust from boilers at industrial installations and a large quantity of soot discharged from power station, before their release into the atmosphere, have been on occasion subjected to an air cleaning process to remove fine particles that may pollute the atmosphere (such as mist and dust containing various powdery or oily substances and moisture from industrial waste gases). The release of industrial waste gases containing these particles directly into the atmosphere poses a serious threat to the earth environment; and recovery of these noxious substances is required by law in some countries and local governments. in urban areas, air pollution from automobile exhaust and others creates a serious condition. Some homes are equipped with and use indoor air purifiers. In many of the kitchens of restaurants, smoke generated during cooking and otherwise contaminated air are cleansed by air purifiers before being released outside or recycled inside. For the dust collecting devices to recover the fine particles contained in contaminated air, the cause for air pollution and how to purify air, many types based on various principles are known. Specifically, classified based on theories of particle collection, filtration, gravity, inertia, centrifugation, electricity, and cleaning types are cited as available processes. Among them, an appropriate type is selected according to the size or type of fine particles to be collected and conditions for installation. For the efficiency of dust collection, a filtration system (by using bag filters and others) and electric system are particularly outstanding and are therefore used widely in various areas of industry. In this research, rotary type high performance oil mist and smoke collecting system with self auto cleaning device equipped with the cleaning fluid spraying section is investigated.

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Removal of Tar from Biomass Gasification Process (Biomass Gasification 공정에서 발생하는 Tar 제거연구)

  • Kim, Ju-Hoe;Jo, Young-Min;Kim, Jong-Su;Kim, Sang-Bum
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.8
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    • pp.552-561
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    • 2018
  • Biomass, a carbon-neutral resource, is an alternative energy source for exhaustion of fossil fuel and environmental problems. Most of energy production systems using biomass operate with a thermal chemical conversion method. Amongst them, gasification generates syngas and applies to boilers or engines for the production of heat and electricity. However, Tar could be formed during the production of syngas and it is condensed at low temperature which may cause to clog the pipelines and combustion chamber, ultimately resulting in decrease of process efficiency. Thus this work utilized water and oily materials such as soybean oil, waste cooking oil and mineral oil for scrubbing liquid. The removal efficiency of Tar appeared 97%, 70%, 63% and 30% for soybean oil, waste cooking oil, mineral oil and water respectively.

Dispersing Properties of Heavy Crude Oil according to Dispersant Structures (중유용 분산제 구조에 따른 중유 분산 특성)

  • Son, Jeong-Mae;Kim, Nam-Kyun;Shin, Jihoon;Yang, Youngdo;Kim, Young-Wun
    • Tribology and Lubricants
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    • v.31 no.6
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    • pp.251-257
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    • 2015
  • Heavy oil production is receiving significant attention because of increased demands for thermal power generation systems of the diesel engine and boilers. However, asphaltene, which is a heavy oil components (6-8 wt%), reduces the heat efficiency of the fuels owing to its agglomerated sludge of asphaltene during the burning process. Therefore, for hassle-free operation, we should develop asphaltene dispersants to suppress the formation of the sludge. We prepare variable salt-type polymeric dispersants using poly(isobutenyl succinic anhydride) and poly(amine) through both condensation esterification and acid-base neutralization reactions, which we subsequently evaluate for dispersing performance, using Turbiscan measurement. Total acid number (TAN) and total base number (TBN) of 75Lec-25SynDis.2 composed of lecithin and the prepared polymeric salt having the ratio of 3 : 1 are 18.9 and 33.7 mg KOH/g, respectively, which are comparable to those of the commercial dispersants (15.8 and 26.5 mg KOH/g). We determine the initial turbidity observed for 15 min of the polymeric dispersant was determined with transmittance (%), which can be calculated to separability number (SN). The SN value of 75Lec-25SynDis.2 is close to zero, which is superior to that of commercial dispersants and lecithin (0.015 and 0.017).

Forecasting of Heat Demand in Winter Using Linear Regresson Models for Korea District Heating Corporation (한국지역난방공사의 겨울철 열수요 예측을 위한 선형회귀모형 개발)

  • Baek, Jong-Kwan;Han, Jung-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.3
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    • pp.1488-1494
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    • 2011
  • In this paper, we propose an algorithm using linear regression model that forecasts the demand of heated water in winter. To supply heated water to apartments, stores and office buildings, Korea District Heating Corp.(KDHC) operates boilers including electric power generators. In order to operate facilities generating heated water economically, it is essential to forecast daily demand of heated water with accuracy. Analysis of history data of Kangnam Branch of KDHC in 2006 and 2007 reveals that heated water supply on previous day as well as temperature are the most important factors to forecast the daily demand of heated water. When calculated by the proposed regression model, mean absolute percentage error for the demand of heated water in winter of the year 2006 through 2009 does not exceed 3.87%.

Design of a Guide Vane for Improving Inside Flow Uniformity of Electrostatic Precipitator (전기집진기 내부의 유동 균일성 향상을 위한 가이드 배인의 최적설계)

  • Noh, Kyung-Wook;Bae, Seong-Jun;Park, Sookhee;Kang, Sunkyun;Lee, Jangmyung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.4
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    • pp.523-528
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    • 2013
  • In recent years, many efforts are increasingly being made to conserve the natural environment with enhanced emission standards and air quality standards. Also there are various methods necessary to be researched to minimize the emission of air pollutants. In particular, boilers of industrial facilities are major portions of the air pollution. The front duct which needs to be designed to reduce the gases to the electrostatic precipitator requires a bent tube, a reduction/extend tube and an auxiliary equipment, that is, a guide vane. This paper proposes an optimum design of the guide vane by a case study for electrostatic precipitator's flow uniformity. The operating conditions of this study are as follows: BMCR (Boiler Maximum Continuous Rate) and MGR (Maximum Guaranteed Rate) are 75%, 50%, and 30%; turbulent fluid dynamics model is based upon K-${\varepsilon}$ formulation. Presentation of the computed motion of particles is found to be quite useful to predict the precipitator performance by use CFD (Computational Fluid Dynamics).

STEAM DRUM DESIGN FOR A HRSG BASED ON CFD (수치해석을 이용한 HRSG(Heat Recovery Steam Generator) 증기 드럼 설계)

  • Ahn, J.;Lee, Y.S.;Kim, J.J.
    • Journal of computational fluids engineering
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    • v.16 no.1
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    • pp.67-72
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    • 2011
  • HRSG (Heat Recovery Steam Generator) is a boiler to recover heat from the exhaust gas of an engine and to generate steam for more power generation or process. For the HRSG, water-tube type boiler is commonly adopted to accommodate the working pressure or capacity requirement of the system. The water-tube type boiler has a steam drum to separate steam from the water-steam mixture supplied from the evaporator tube (riser). The drum should be sized properly to separate the steam by the gravity and auxiliary internals, such as a demister, which are installed to filter the steam. To size the steam drum and to estimate the filter efficiency of drum internals, the velocity distribution inside the drum needs to be identified. In the present study, a series of CFD has been conducted to find the velocity distributions inside steam drums for conventional HRSGs and water-tube type industrial boilers. The velocity distributions obtained from the simulation have been normalized and a correlation to predict them has been found. The correlation is applied to the steam drum design by determining a proper position of a demister to show proper separation performance.