• Title/Summary/Keyword: Industrial Boilers

Search Result 79, Processing Time 0.021 seconds

A Study on Efficient Operations of Industrial Boilers in Korea (우리나라 산업용 보일러의 효율적 운용에 관한 연구)

  • 조흥곤
    • Journal of the Korean Professional Engineers Association
    • /
    • v.35 no.4
    • /
    • pp.68-73
    • /
    • 2002
  • Almost every industrial plant or building has their own boiler systems, so boilers are often called "kinds of social infrastructures"In Korea, We have many indistinct problems on efficient operations of industrial boiler systems. In this paper, to elevate thermal operation efficiency and to diminish air pollutions of the boilers, especially in urban area, at present, "The muliple installation systems of small type once through boiler(gas fired)" are suggested.

  • PDF

Development of High Efficiency Boiler with High Safety (안전성이 높은 고효율 보일러 개발에 관한 연구)

  • Jung, Won
    • Journal of Applied Reliability
    • /
    • v.11 no.1
    • /
    • pp.83-95
    • /
    • 2011
  • Boiler efficiency has a direct impact on energy consumptions, which results in lower cost of operations and services. Usually high efficiency boilers are regarded as boilers with an efficiency of greater than 90%. However, it is likely that normal boilers are running at significantly lower efficiencies than this. This paper presents a process of developing a highly efficient energy consumption boiler. We adopt direct heat method while normal boilers are designed as indirect heat method. The submerged combustion method is considered to design for very high efficient boiler.

A Study on Estimation of NOx and CO Emission Factor from Industrial and Commercial LNG Boilers (천연가스 사용 난방 및 산업보일러의 NOx와 CO 배출계수 산정 연구)

  • Jang, Young-Kee;Choi, Sang-Jin;Kim, Kwan;Song, Ki-Pong;Kim, Ho-Jung;Jung, Bong-Jin
    • Journal of Korean Society for Atmospheric Environment
    • /
    • v.20 no.5
    • /
    • pp.615-623
    • /
    • 2004
  • This study was conducted for developing the emission factors of nitrogen oxide(NOx) and carbon monoxide (CO) from the combustion boilers burning liquefied natural gas (LNG). These emission factors were compared with those of U.S. EPA and European Environment Agency (EEA). NOx and CO concentration in the flow gas were measured using Kane-May, KM9106 and Thermo Environmental Instruments Inc., 42C-HL. Measurement were conducted at thirty industrial and commercial LNG boilers. Emission factors were calculated on the basis of fuel consumption (kg-pollutant/㎥-fuel burned). NOx concentration at industrial boiler was 14~125 ppm and it was measured as 35~125 ppm at commercial boiler. NOx emission factors of industrial boiler and commercial boiler were 1.84kg/$m^3$ and 2.09kg/$m^3$, respectively. NOx emission factor of commercial boiler was higher than that of industrial boiler. The NOx emission factors estimated in this study were lower than those of U.S. EPA and higher than those of EEA. Average CO emission factor of industrial boiler was 0.65 kg/$m^3$ and at commercial boiler it was 0.70kg/$m^3$, CO emission factor at industrial boiler was lower than that at commercial boiler.

Development of Industrial Wood Pellet Boiler with High Safety (안전성이 높은 산업용 목재펠릿 보일러 개발)

  • Chung, Chan Hong;Park, Min Cheol;Lee, Seong Young
    • Journal of Applied Reliability
    • /
    • v.13 no.1
    • /
    • pp.31-44
    • /
    • 2013
  • Recently, due to the high rise of energy costs and environmental problem issues, much attention has been paid to wood pellets. Wood pellets are produced by compressing woody biomass into cylindrical form. Wood pellets are suitable for use at various scales in industrial furnaces for heat production to replace conventional fossil fuel energy sources since the use of wood pellet that is carbon neutral can alleviate global warming. This study presents the result of developing two industrial wood pellet boilers with high safety having capacities of 290kW and 440kW. Efficiency has been improved by using a rotating screw bar grate burner. Special attention has been paid to the improvement of the safety of the wood pellet boilers from backfire by adopting a triple protecting system composed of a rotary feeder, an air curtain, and a backfire protecting DC-fan.

Analysis of Emission Characteristics and Emission Factors of Carbon Monoxide and Nitrogen Oxide Emitted from Wood Pellet Combustion in Industrial Wood Pellet Boilers Supplied According to the Subsidy Program of Korea Forest Service (산림청 지원사업에 따라 보급된 산업용 목재펠릿보일러에서 목재펠릿 연소 시 배출되는 일산화탄소와 질소산화물의 배출 특성 및 배출계수 분석)

  • Kang, Sea Byul;Choi, Kyu Sung;Lee, Hyun Hee;Han, Gyu-Seong
    • Journal of the Korean Wood Science and Technology
    • /
    • v.46 no.5
    • /
    • pp.597-609
    • /
    • 2018
  • Korea Forest Service has supplied 76 industrial wood pellet boilers from 2011 to 2015 through subsidy programs. Since carbon monoxide (CO) and nitrogen oxides ($NO_x$) generated during boiler combustion are substances that lead to death in the case of acute poisoning, it is very important to reduce emissions. Therefore, the CO and $NO_x$ emission values of 63 boilers excluding the hot air blower and some boilers initially supplied were analyzed. The emission factor was also calculated from the measured exhaust gas concentration (based on exhaust gas $O_2$ concentration of 12%). The average value of CO emitted from industrial wood pellet boilers was 49 ppm and it was confirmed that the CO concentration was decreasing as the years passed. The emission factor of CO was 0.73 g/kg. The average value of $NO_x$ emitted from industrial wood pellet boilers was 67 ppm and the emission factor of $NO_x$ was 1.63 g/kg. Unlike CO, there was no tendency to decrease according to the installation year. Both CO and $NO_x$ measurements met the limits of the Ministry of Environment. These $NO_x$ emission factors were compared with the $NO_x$ emission factors produced by certified low $NO_x$ burners. The $NO_x$ emission factor of industrial wood pellet boilers was about 1.9 times that of certified low $NO_x$ LNG combustors and about 0.92 times that of coal combustion.

A Study on the Identification of Hazardous Factors and Prevention of Accident in Old Boilers (노후보일러 유해인자 발굴 및 사고예방에 관한 연구)

  • Sa, Min-Hyung;Woo, In-Sung
    • Journal of the Korean Institute of Gas
    • /
    • v.23 no.4
    • /
    • pp.1-9
    • /
    • 2019
  • Large-scale industrial boilers operating at high temperature and high pressure, have a large amount of water, and a large amount of energy is released at the time of explosion. Currently, most industrial boilers use gas fuel such as LNG and LPG, etc. and fuel exists in the same space as equipment, so there is a high possibility of secondary damage such as fire or explosion in the event of a boiler accident. Both special care and management are required to operate the very dangerous equipment that causes casualty 2.51 per accident. For boilers of a certain size or more, the Korea Energy Agency conducts inspections in accordance with the Energy Usage Rationalization Act, KS, and public notice of the Ministry of Industry, Trade and Resources. In this research, based on the results of the inspection, the hazard factorss are configured, and a questionnaire is conducted to the inspector, the equipment manager, the maintenance person, and the person in charge of the manufacturer. We analyzed the results by using AHP (Analytic Hierarchy Process). As a result of analysis, generally recognized hazard factorss are not good management, measurement failure, specification failure, water leak, leak analysis, but connection, welding, scale, and corrosion, etc. are relatively less important. It is judged that the adverse factors that are recognized to be highly important among all groups and careers are already well managed, but less important and adverse factors should be well managed to ensure that the safe usage of the boiler.

Material Degradation in KS D 3503 SS400 Rolled Steel at $179^{\circ}C$ (KS D 3503 SS400 압연강 $179^{\circ}C$에서의 재질열화 연구)

  • Baek, Un-Bong;Park, Jong-Seo;Nahm, Seung-Hoon
    • Journal of the Korean Society of Safety
    • /
    • v.21 no.4 s.76
    • /
    • pp.13-18
    • /
    • 2006
  • In spite of frequent defect in industrial boilers, life assessment or diagnostic method for them has not been actively studied. In this research, SS400 carbon steel used in industrial boilers is simulated with artificial aging heat treatment. To do qualitative life assessment, differences in micro-structures and hardness of SS400 by the degradation time are studied. In addition, variation in material properties by aging was observed with the tensile test at room temperature and $179^{\circ}C$ and changes in ductile to brittle transition temperature was observed with the charpy impact test performed at several test temperature.