• 제목/요약/키워드: Indentation Material Properties

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초탄성고무 물성평가용 미소압입시험법 개발 및 검증 (Development and Verification of Micro-indentation Technique for Material Property Evaluation of Hyper-elastic Rubber)

  • 이형일;이진행
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.132-137
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    • 2004
  • In this work, effects of hyper-elastic rubber material properties on the indentation load-deflection curve and subindenter deformation are first examined via [mite element (FE) analyses. An optimal data acquisition spot is selected, which features maximum strain energy density and negligible frictional effect. We then contrive two normalized functions. which map an indentation load vs. deflection curve into a strain energy density vs. first invariant curve. From the strain energy density vs. first invariant curve, we can extract the rubber material properties. This new spherical indentation approach produces the rubber material properties in a manner more effective than the common uniaxial tensile/compression tests. The indentation approach successfully measures the rubber material properties and the corresponding nominal stress.strain curve with an average error less than 3%.

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계장화 압입시험에 의한 용접부의 물성 측정 및 피로수명 예측 (Evaluation of Mechanical Properties of Welded Joints by an Instrumented Indentation Test and Fatigue Life Evaluation)

  • 구병춘;이동형;권동일;최열
    • 한국철도학회논문집
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    • 제7권2호
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    • pp.142-148
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    • 2004
  • When material properties depend much on positions in a material or it is difficult to make test specimens from a material or component, an instrumented indentation test described in ISO 14577-1, 14577-2 or KS B 0950 can be used to measure material properties and damage. In this study, first of all, the principals of the instrumented indentation test, KS B 0950 are introduced and yield strengths, tensile strengths and work hardening exponents of base materials, heat affected zones and weld materials are measured. In addition, the influence of post-weld heat treatment on the material properties is investigated. Finally the fatigue lift of butt welded specimens are evaluated by the local strain approach. To calculate local strains and stresses, elasto-plastic finite element analysis is conducted using the measured properties.

비파괴 계장화 압입시험을 이용한 저항 점용접부 물성 평가 (Evaluation of Mechanical Properties by Using Instrumented Indentation Testing for Resistance Spot Welds)

  • 최철영;김준기;홍재근;염종택;박영도
    • 한국분말재료학회지
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    • 제18권1호
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    • pp.64-72
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    • 2011
  • Nondestructive instrumented indentation test is the method to evaluate the mechanical properties by analyzing load - displacement curve when forming indentation on the surface of the specimen within hundreds of micro-indentation depth. Resistance spot welded samples are known to difficult to measure the local mechanical properties due to the combination of microstructural changes with heat input. Particularly, more difficulties arise to evaluate local mechanical properties of resistance spot welds because of having narrow HAZ, as well as dramatic changed in microstructure and hardness properties across the welds. In this study, evaluation of the local mechanical properties of resistance spot welds was carried out using the characterization of Instrumented Indentation testing. Resistance spot welding were performed for 590MPa DP (Dual Phase) steels and 780MPa TRIP (Transformation Induced Plasticity) steels following ISO 18278-2 condition. Mechanical properties of base metal using tensile test and Instrumented Indentation test showed similar results. Also it is possible to measure local mechanical properties of the center of fusion zone, edge of fusion zone, HAZ and base metal regions by using instrumented indentation test. Therefore, measurement of local mechanical properties using instrumented indentation test is efficient, reliable and relatively simple technique to evaluate the tensile strength, yield strength and hardening exponent.

계장화 압입 시험에서 하중 제거 곡선의 강성률에 관한 고찰 (A Study on the Unloading Stiffness of Instrumented Indentation Tests)

  • 이병섭;이호진;이봉상
    • 소성∙가공
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    • 제13권1호
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    • pp.21-26
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    • 2004
  • Instrumented indentation tests have been used for estimating material properties. In order to analyze deformation characteristics with various factors, the unloading stiffness should be properly determined from the elastic behavior. The unloading stiffness is generally obtained from the shifted power functions fitting with the experimental unloading data. However, the functions often give rise to a poor representation of actual data, and also the unloading stiffness is governed by unloading condition. In this study, both numerical and experimental conditions to obtain proper unloading stiffness were investigated. The result showed that the amount of unloading ratio and hold time played an important role in fitting the unloading curves. The current efforts can successfully provide the unloading stiffness for indentation material properties.

초탄성 고무 물성평가를 위한 구형 압입시험의 수치접근법 (Numerical Approach Technique of Spherical Indentation for Material Property Evaluation of Hyper-elastic Rubber)

  • 이형일;이진행;김동욱
    • Elastomers and Composites
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    • 제39권1호
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    • pp.23-35
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    • 2004
  • 본 연구에서는 먼저 유한요소해석을 통해 주요 물성계수들이 압입시 하중-변위 곡선형상에 미치는 영향을 분석하였다. 또한 유한요소 압입해석을 통해 마찰계수의 영향으로 하중-변위 곡선, 시편하부의 단위부피당 변형에너지 및 변형률 주불변량이 바뀌지 않는 최적 압입깊이와 시편하부지점을 선정하였다. 이러한 관찰을 통해 하나의 요소에서 얻어지는 단위부피당 변형 에너지와 변형률 주불변량을 하중-변위 데이터와 모사 시킬 수 있는 무차원 함수를 얻을 수 있었으며, 이 과정에서 예측된 물성계수를 바탕으로 공칭응력-공칭변형률 곡선을 얻을 수 있었다.

볼 압입시험을 이용한 2상 주조 스테인리스강의 열화 평가 (Aging Evaluation of Duplex Cast Stainless Steel Using Ball Indentation Test)

  • 김진원
    • 대한기계학회논문집A
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    • 제29권9호
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    • pp.1253-1261
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    • 2005
  • Cast stainless steel (CSS) is thermally aged by a long term exposure in the range of nuclear power plant operating temperature. The thermal aging is a cause of concern for the continued safe and reliable operation of CSS nuclear components. Therefore, an assessment of degradation in material properties of these components has been importantly considered. In this study the ball indentation tests were performed on four cast stainless steels aged at $400^{\circ}C$ for 3600 hours, to investigate the applicability of ball indentation test to the assessment of aging degradation of cast stainless steels. Thus, the reliability of ball indentation test for aged CSS was analyzed by evaluating the scattering of data tested from each material and by comparing tensile properties obtained from ball indentation test and standard tensile test. Also, the tensile properties of aged CSS obtained from ball indentation test were compared with those predicted by the evaluation procedure developed on the basis of material database for aged CSS.

초탄성고무 물성평가용 미소압입시험기의 소프트웨어 및 하드웨어 개발 (Software and Hardware Development of Micro-indenter for Material Property Evaluation of Hyper-Elastic Rubber)

  • 이형일;김동욱;이진행;남승훈
    • 대한기계학회논문집A
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    • 제28권6호
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    • pp.816-825
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    • 2004
  • In this work, effects of hyper-elastic rubber material properties on the indentation load-deflection curve and subindenter deformation are examined via finite element (FE) analyses. An optimal location for data analysis is selected, which features maximum strain energy density and negligible frictional effect. We then contrive two normalized functions, which map an indentation load vs. deflection curve into a strain energy density vs. first invariant curve. From the strain energy density vs. first invariant curve, we can extract the rubber material properties. This new spherical indentation approach produces the rubber material properties in a manner more effective than the common uniaxial tensile/com-pression tests. The indentation approach successfully measures the rubber material properties and the corresponding nominal stress-strain curve with an average error less than 3%.

계장화 압입시험에 의한 용접부의 물성 평가 (Evaluation of mechanical properties of welding materials by an instrumented indentation test)

  • 구병춘;권동일;최열
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
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    • pp.117-119
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    • 2003
  • When material properties depend much on positions in a material or it is difficult to make test specimens from a material or component, an instrumented indentation test described in ISO 14577-1, 14577-2 or KS B 0950 can be used to measure material properties and damage. In this study, first of all, the principals of the instrumented indentation test, KS B 0950 are introduced and yield strengths, tensile strengths and work hardening exponents of base materials, heat affected zones and weld materials are measured. In addition, the influence of post-weld heat treatment on the material properties are investigated.

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Spherical Indentation Testing에 의한 1Cr-1Mo-0.25V 강의 기계적 물성 평가 (Spherical Indentation Testing to Evaluate Mechanical Properties In 1Cr-1Mo-0.25V Steel)

  • 이종민;남영현;남승훈;이승석;이억섭
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.266-271
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    • 2001
  • Spherical indentation technique was developed to evaluate the flow properties of metallic materials in carbon steel, stainless steel and alloys, etc. Through the spherical indentation test, differently degraded 1Cr-1Mo-0.25V steel's mechanical properties were observed and compared with conventional standard test data. The flow properties of 1Cr-1Mo-0.25V steels were estimated by analyzing the indentation load-depth curve. To characterize the flow property, we used material yield slope and constraint factor index rather than strain-hardening exponent because the variation of strain-hardening exponent was very little and the data showed irregularly. And the constraint factor's effect was small when the material yield slope was taken into account.

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나노 인덴테이션 시험에서의 탄소성 재료의 파일업/싱크인 특성 (The piling-up/sinking-in response of elasto-plastic materials in nano-indentation using sharp indenter)

  • 김병민;이찬주;이정민;이상진
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1367-1372
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    • 2007
  • Over the past decade, many computational researches have been performed to investigate quantitative relationships between load-displacement and material properties. But piling-up which causes errors to estimate mechanical material properties remains the most significant unresolved issue in nano-indentation test. This study has estimated quantitative aspects of the effects of material properties, especially work hardening exponent, on piling up/sinking in response of various materials. Using FE Analysis, piling up/sinking in response when material is indented by sharp indenter is investigated to evaluate the effects of material properties. From the FE analysis result, quantitative relationships between piling up/sinking in height and material properties is assessed using dimensional analysis which is used to define scaling variables and universal functions. And nano-indentaion test is performed to verify this relation on various materials. From the result of comparison with prediction from dimensional function and experiment, the work hardening exponent was found to have greater influence on the piling up/sinking in height during the nano-indentation than other material properties, such as elastic modulus and yield stress.

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