• 제목/요약/키워드: Indentation

검색결과 819건 처리시간 0.029초

비파괴 계장화 압입시험을 이용한 저항 점용접부 물성 평가 (Evaluation of Mechanical Properties by Using Instrumented Indentation Testing for Resistance Spot Welds)

  • 최철영;김준기;홍재근;염종택;박영도
    • 한국분말재료학회지
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    • 제18권1호
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    • pp.64-72
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    • 2011
  • Nondestructive instrumented indentation test is the method to evaluate the mechanical properties by analyzing load - displacement curve when forming indentation on the surface of the specimen within hundreds of micro-indentation depth. Resistance spot welded samples are known to difficult to measure the local mechanical properties due to the combination of microstructural changes with heat input. Particularly, more difficulties arise to evaluate local mechanical properties of resistance spot welds because of having narrow HAZ, as well as dramatic changed in microstructure and hardness properties across the welds. In this study, evaluation of the local mechanical properties of resistance spot welds was carried out using the characterization of Instrumented Indentation testing. Resistance spot welding were performed for 590MPa DP (Dual Phase) steels and 780MPa TRIP (Transformation Induced Plasticity) steels following ISO 18278-2 condition. Mechanical properties of base metal using tensile test and Instrumented Indentation test showed similar results. Also it is possible to measure local mechanical properties of the center of fusion zone, edge of fusion zone, HAZ and base metal regions by using instrumented indentation test. Therefore, measurement of local mechanical properties using instrumented indentation test is efficient, reliable and relatively simple technique to evaluate the tensile strength, yield strength and hardening exponent.

소재의 안전전단을 위한 비파괴 압입 및 소형펀치 시험법 연구 (A Study of Non-destructive Indentation and Small Punch Tests for Monitoring Materials Reliability)

  • 옥명렬;주장복;이정환;안정훈;남승훈;이해무;권동일
    • 한국가스학회:학술대회논문집
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    • 한국가스학회 1997년도 추계학술발표회 논문집
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    • pp.78-85
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    • 1997
  • Indentation and small punch tests are very powerful methods to monitor the materials reliability since they are very simple, easy and almost non-destructive. First, recently-developed continuous indentation test can provide the more material properties such as hardness, elastic modulus, yield strength, work-hardening exponent, etc., than the conventional hardness test. In our study, the true stress-strain curve was derived from the indentation load-depth curve for spherical indentation. In detail, the strain was able to be obtained from plastic depth/contact radius ratio, and the flow stress was from mean contact pressure through the analysis of elastic-plastic indentation stress field. Secondly, the small punch test was studied to evaluate the fracture toughness and defomation properties such as elastic modulus and yield strength. Like the indentation test, this test can be applied without severe damage of the target structure.

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NONDESTRUCTIVE/IN-FIELD CHARACTERIZATION OF TENSILE PROPERTIES AND RESIDUAL STRESS OF WELDED STRUCTURES USING ADVANCED INDENTATION TECHNIQUE

  • Park, Yeol;Dongil Son;Kim, Kwang-Ho;Park, S. Joon;Jang, Jae-il;Dongil Kwon
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.668-674
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    • 2002
  • Structural integrity assessment is indispensable for preventing catastrophic failure of industrial structures/components/facilities. This diagnosis of operating components should be done periodically for safe maintenance and economical repair. However, conventional standard methods for mechanical properties have the problems of bulky specimen, destructive and complex procedure of specimen sampling. Especially, the mechanical properties at welded zone including weldment and heat affected zone could not be evaluated individually due to their size requirement problem. So, an advanced indentation technique has been developed as a potential method for non-destructive testing of in-field structures. This technique measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation such as yield strength, tensile strength and work-hardening index. Also indentation technique can evaluate a residual stress based on the concept that indentation load-depth curves were shifted with the direction and the magnitude of residual stress applied to materials. In this study, we characterized the tensile properties and welding residual stress of various industrial facilities through the new techniques, and the results are introduced and discussed.

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미소 비커스 압입균열에 의한 초경합금의 파괴 인성치 측정 (Measurement of Fracture Toughness of WC-Co Composites by Micro-Vickers Indentation Cracks)

  • Lee, O.S.;Son, I.S.;Park, W.K.;Hwang, S.K.
    • 한국정밀공학회지
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    • 제12권2호
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    • pp.5-13
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    • 1995
  • Various techniques to measure fracture toughness which is an important parameter to predict fracture behavious of structural materials have been reported. Among these mathods, this paper describes the micro-Vickers indentation crack method to estimate the fracture toughness of some WC-Co composites. Two indentation crack patterns (such as radial-median cracks (orhalf-penny cracks) and Palmqvist cracks generated during indentation) are referred precisely. The fracture toughness of WC-4.7wt%Co, WC-6wr%Co and WE-9wr%Co composites were estimated by using some equations given by Shetty et al., Nihara et al. in this study. We show the reliability of indentation method by comparing the results with those from literatures. The appropriate equation to estimate the fracture toughness in the case of WC-Co composite is given. In addition, some technical informations in terms of the crack length by indentation in estimating the existence of the surface residual stress that prevents to obtain an accurate fracture toughness are presented.

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볼 압입시험을 이용한 2상 주조 스테인리스강의 열화 평가 (Aging Evaluation of Duplex Cast Stainless Steel Using Ball Indentation Test)

  • 김진원
    • 대한기계학회논문집A
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    • 제29권9호
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    • pp.1253-1261
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    • 2005
  • Cast stainless steel (CSS) is thermally aged by a long term exposure in the range of nuclear power plant operating temperature. The thermal aging is a cause of concern for the continued safe and reliable operation of CSS nuclear components. Therefore, an assessment of degradation in material properties of these components has been importantly considered. In this study the ball indentation tests were performed on four cast stainless steels aged at $400^{\circ}C$ for 3600 hours, to investigate the applicability of ball indentation test to the assessment of aging degradation of cast stainless steels. Thus, the reliability of ball indentation test for aged CSS was analyzed by evaluating the scattering of data tested from each material and by comparing tensile properties obtained from ball indentation test and standard tensile test. Also, the tensile properties of aged CSS obtained from ball indentation test were compared with those predicted by the evaluation procedure developed on the basis of material database for aged CSS.

소구경 전열관 내의 열전달촉진 형상변화에 따른 열전달 및 압력강하 특성에 관한 실험적 연구 (Experimental Study on the Characteristics of the Heat Transfer and the Pressure Drop inside the Small Diameter Tube with the Heat Transfer Enhancing Geometry)

  • 박찬우;진성민;정종수
    • 설비공학논문집
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    • 제18권4호
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    • pp.297-303
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    • 2006
  • Friction and heat transfer coefficients were measured inside the corrugated tube using water as the working fluid. The test is performed for 16 tubes which outer diameter of tubes are 12.7 mm. These specifications are 4 indentation depths and 4 indentation pitches, respectively. The range of the water velocity inside the tube is from 0.5 to 3.0 m/s (8,500

요골동맥 직경 변화에 따른 맥파 측정 시스템 개발 (Development of an Measuring System for Pulse Wave Corresponding to Different Radial Artery Diameters Caused by Indentation)

  • 이전;우영재;전영주;이유정;김종열
    • 전기학회논문지
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    • 제57권12호
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    • pp.2351-2357
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    • 2008
  • Noninvasive radial artery pulse wave has been widely used not only for the pulse wave analysis(PWA) itself but also for assessment of arterial stiffness with estimated aortic pulse wave from peripheral pulse wave. However, it has been found that the deformation of pulse shape can be caused readily by changing measuring position, indentation pressure, and so on. So, in this study, we have developed a system which can measure radial pulse wave and skin displacement simultaneously while the indentation body goes down to occlude subject's radial artery. This system can be divided into a measuring apparatus part, an indentation control hardware part, a data acquisition part and a control and computation part. And, the measuring apparatus consists of an arm-rest, a step motor, an indentation body, a laser displacement sensor(LK-G30, Keyence Co.) and pulse wave sensor. Under load-free condition and radial artery loaded condition, the evaluation of developed system has been performed. From these results, we can conclude: 1) The developed system can control the indentation body quantitatively and the adopted laser displacement sensor shows linear output characteristic even with skin as a reflector. 2) This system can measure the pulse wave and the displacement of indentation body, that is, skin displacement simultaneously at each specific level of indentation body. 3) This system can provide the number of motor steps used to get down the indentation body, the measured skin displacement, the calculated indentation pressure, the calculated pulse pressure and the pulse waveform as well as the information generated by combining these with each others. 4) This system can reveal the relationship between the morphological changes of pulse wave and the estimated displacement of radial artery wall by indentation. Consequently, the developed system can furnish more abundant information on radial artery than previous diagnosis systems based on tonometric measurement. In further study, we expect to setup the standard measuring process and to concrete the algorithm for the estimation of radial artery's diameter and of displacement of radial artery's wall. Furthermore, with well designed clinical studies, we hope to turn out the usefulness of developed system in the field of cardiovascular system evaluation.

압입시험의 천이 크리프 해석 (Transient Creep Analysis in Indentation Tests)

  • 이진행;이형일
    • 대한기계학회논문집A
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    • 제36권1호
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    • pp.81-90
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    • 2012
  • 재료시험기법 중 하나인 압입시험은 크리프 특성 분석에 이용될 수 있다. 그러나 많은 기존 연구들이 정상상태의 크리프 특성만을 이용하고 있기 때문에, 단축시험과 압입시험 사이에는 상당한 차이가 발생한다. 따라서 정확한 크리프 평가를 위해서는 천이 크리프 특성을 고려하여야 한다. 본 연구에서는 Ogbonna 등(14)의 구형 압입자를 이용한 천이 크리프 해석을 확장, 자기 유사성을 갖는 원뿔형 압입자에 적용했다. 천이 크리프 특성을 유한요소해석을 통해 분석하여 정리하였으며, 구형 및 원뿔형 압입시험의 천이 특성을 비교했다. 또한 재료의 탄성변형률, 압입자 형상, 압입접촉면적, 대표 변형률 등 기존 평가법들에서 정량적으로 잘 고려되지 못하고 있는 부분들을 살펴보고 그 해결방안을 제시했다.

스파이럴리 인덴티드 전열관 내부에서의 압력 강하 및 전열 특성에 관한 고찰 (Investigation on Characteristics of Pressure Drop and Heat Transfer in the Spirally Indented Tubes)

  • 김도형;김익생;김균석;유병훈;김춘동
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집D
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    • pp.440-446
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    • 2001
  • The pressure drop and heat transfer of the spirally indented tubes were measured and analyzed. Eight sample tubes of indentation depth 0.4, 0.7mm and indentation pitch 10, 14, 20, 26mm were used in this experimental tests. And all the tubes have same outer diameter of 16mm, and same indentation start number of I. Air was used as the internal fluid from 10000 to 50000 for Reynolds Number. The friction factors and heat transfer coefficients have increased when indentation depths increase and indentation pitches decrease. Finally, the correlations were made between the effect of the tube geometry and characteristics of tubes for the pressure drop and heat transfer.

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점용접 시 압흔 깊이 감소를 위한 절연팁 개발에 관한 연구 (A Study on the Development of Insulated Electrode Tip for Spot Welding to Reduce Indentation)

  • 서승일;장상길
    • Journal of Welding and Joining
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    • 제21권1호
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    • pp.42-47
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    • 2003
  • Stainless rolling stocks are usually fabricated by spot welding process without painting. Indentation on the surface of the car body after spot welding injures the beauty of the stainless rolling stocks. In this study, insulated electrode tips to reduce the indentation are developed and applied to the actual spot welding works. The developed tips are composed of head, neck, hole for cooling water, body and resistance material. They provide large surface contact area with the base materials during spot welding and enhance the current density by necking. Experimental results using the developed tips show that small indentation and sufficient tensile shear strength is produced due to large contact area and enhanced current density.