• Title/Summary/Keyword: Inconel alloy

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Hot Corrosion Behavior of Superalloys in Lithium Molten Salt under Oxidation Atmosphere (리튬용융염계 산화성분위기에서 초합금의 고온 부식거동)

  • Cho Soo-Hang;Lim Jong-Ho;Chung Jun-Ho;Oh Seung-Chul;Seo Chung-Seok;Park Seoung-Won
    • Korean Journal of Materials Research
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    • v.14 no.11
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    • pp.813-820
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    • 2004
  • The electrolytic reduction of spent oxide fuel involves the liberation of oxygen in a molten LiCl electrolyte, which is a chemically aggressive environment that is very corrosive for typical structural materials. So, it is essential to choose the optimum material for the process equipment handling molten salt. In this study, corrosion behavior of Haynes 263, 75, and Inconel X-750, 718 in molten salt of $LiCl-Li_{2}O$ under oxidation atmosphere was investigated at $650^{\circ}C\;for\;72\sim360$ hours. At $3\;wt\%\;of\;Li_{2}O$, Haynes 263 alloy showed the highest corrosion resistance among the examined alloys, and up to $8\;wt\%\;of\;Li_{2}O$, Haynes 75 exhibited the highest corrosion resistance. Corrosion products were formed $Li(Ni,Co)O_2,\;LiNiO_2\;and\;LiTiO_2\;and\;Cr_{2}O_3$ on Haynes 263, $Cr_{2}O_3,\;NiFe_{2}O_4,\;LiNiO_2,\;Li_{2}NiFe_{2}O_4,\;Li_{2}Ni_{8}O_10$ and Ni on Haynes 75, $Cr_{2}O_3,\;(Al,Nb,Ti)O_2,\;NiFe_{2}O_4,\;and\;Li_{2}NiFe_{2}O_4$ on Inconel X-750 and $Cr_{2}O_3,\;NiFe_{2}O_4\;and\;CrNbO_4$ on Inconel 718, respectively. Haynes 263 showed local corrosion behavior and Haynes 75, Inconel X-750, 718 showed uniform corrosion behavior.

Inconel 718 and UNSM Treated Alloy Study on the Rotary Bending High Temperature Fatigue Characteristics under a Light Concentrating System (인코넬 718강의 UNSM처리재의 고온하의 피로특성에 관한 연구)

  • Suh, Chang Min;Nahm, Seung Hoon;Woo, Young Han;Hor, Kwang Ho;Hong, Sang Hwui;Kim, Jun Hyong;Pyun, Young Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.11
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    • pp.935-941
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    • 2016
  • This study investigated the influence of high temperature and UNSM on the fatigue behavior of Inconel 718 alloy at RT, 300, 500, and $600^{\circ}C$. Fatigue properties of Inconel 718 were reduced at high temperatures compared to those at room temperature. However, the endurance limit was similar to that of the room temperature sample at the design stress level. High-temperature fatigue characteristics of the UNSM-treated specimen were significantly improved at the design stress level as compared to the untreated specimens. Specifically, the influence of temperature on the S-N curves at the design stress level of the UNSM-treated specimen showed the tendency of longer fatigue lives than those of untreated ones. Researchers can obtain rotary fatigue test results simply by heating specimens with a halogen lamp to precise temperatures during specific operations.

Corrosion Analysis of Ni alloy according to the type of molten metal (용융아연도금욕에 적용되는 용탕에 따른 Ni합금의 부식성 분석)

  • Baek, Min-Sook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.459-463
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    • 2017
  • Hot dip galvanizing in the steel plant is one of the most widely used methods for preventing the corrosion of steel materials including structures, steel sheets, and materials for industrial facilities. While hot dip galvanizing has the advantage of stability and economic feasibility, it has difficulty in repairing equipment and maintaining the facilities due to high-temperature oxidation caused by Zn Fume where molten zinc used in the open spaces. Currently, SM45C (carbon steel plate for mechanical structure, KS standard) is used for the equipment. If a part of the equipment is resistant to high temperature and Zn fume, it is expected to improve equipment life and performance. In this study, the manufactured Ni alloy was tested for its corrosion resistance against Zn fume when it was used in the hot dip galvanizing equipment in the steel plant. Two kinds of materials currently used in the equipment, new Ni alloy and Inconel(typical corrosion-resistant Ni alloy), were selected as the reference groups. Two kinds of molten metal were used to confirm the corrosion of each alloy according to the molten metal. Zn fume was generated by bubbling Ar gas from molten Zn in a furnace($500{\sim}700^{\circ}C$) and the samples were analyzed after 30 days. After 30 days, the specimens were taken out, the oxide layer on the surface was confirmed with an optical microscope and SEM, and the corrosion was confirmed using a potentiodynamic polarization test. Corrosion depends on the type of molten metal.

Ni Alloy Welding Consumables for 9%NIckel Steel (9%Ni강용 Ni합금 용접재료)

  • 장웅성;김기철;김영천;김상록;김우식
    • Journal of Welding and Joining
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    • v.16 no.1
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    • pp.25-37
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    • 1998
  • 본 해설에서는 Inconel계와 Hastelloy계로 구분되는 9%Ni강용 피복아크용접봉을 중심으로 LNG저장탱크 용접시공시 발생 가능한 문제점들을 검토하고, Ni합금 피복봉의 심선과 피복제와 관련한 일반적인 제조특성을 살펴보았다. 또한 현재 국내 현장에서 용접시공에 사용되는 용접재료의 화학적, 기계적 특성과 함께 용접작업성을 평가한 결과 이들 피복아크용접봉들은 규격이 정한 요구조건들을 만족하면서 비교적 양호한 용접작업성을 확보하고 있는 것으롤 판단되었다. 이상의 검토결과는 향후 9%Ni강용 Ni합금 피복아크용접봉의 국산화 개발에 기초자료로 활용될 것으로 기대된다.

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Corrosion Behavior of Inconel X-750 for Carbon Anode Oxide Reduction Application

  • Jeon, Min Ku;Kim, Sung-Wook;Lee, Sang-Kwon;Choi, Eun-Young
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.18 no.3
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    • pp.355-362
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    • 2020
  • The corrosion behavior of the Inconel X-750 alloy was investigated for its potential application under a Cl2-O2 mixed gas flow in an Ar atmosphere. The corrosion rate was found to be negligible at temperatures up to 400℃ under a flow rate of 30 mL·min-1 Cl2 + 170 mL·min-1 Ar, whereas an exponential increase was observed in the corrosion rate at temperatures greater than 500℃. The suppression of the corrosion reaction due to the presence of O2 was verified experimentally at flow rates of 30 mL·min-1 Cl2 (4.96 g·m-2·h-1), 20 mL·min-1 Cl2 + 10 mL·min-1 O2 (2.02 g·m-2 ·h-1), and 10 mL·min-1 Cl2 + 20 mL·min-1 O2 (1.34 g·m-2·h-1) under a constant Ar flow rate of 170 mL·min-1 at 600℃ for 8 h. The surface morphology analysis results revealed that porous surfaces with tunnel-type holes were produced under the Cl2-O2 mixed-gas condition. Furthermore, the effects of the Cl2 flow rate on the corrosion rate were investigated, indicating that its impact was negligible within the range of 5-30 mL·min-1 Cl2 at 600℃.

The Effect of a Sealed Cover and POSS-type Cutting Oil on MQL Drilling (MQL드릴링 가공에서 밀폐커버와 타입 절삭유의 효과)

  • Park, Ki-Beom;Cho, Young-Tae;Chin, Dong-Soo;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.77-82
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    • 2016
  • When drilling through Inconel 601 nickel-chromium-based alloys, a large amount of cutting oil is required to prevent tools from wear and fracturing due to heat buildup resulting from the high temperature resistance and toughness of this alloy. However, cutting oil supply has become a factor compromising the machining environment, and this has caused attention to shift to a more environmentally friendly cutting fluid supply system called minimum quantity lubrication (MQL). Our aim in this study was to find a more efficient drill processing method using MQL, and to verify its performance. To that end, we proposed a sealed cover, a step feed, and POSS-type cutting oil as measures to increase the effectiveness of MQL in view of the cutting force and tool wear, and established an improvement in efficiency using the proposed measures.

Interpretation for Band-Type Indication on Radiography of 9% Ni Steel Welds for LNG Storage Tanks (액화천연가스 저장탱크 9% 니켈강 용접부의 방사선투과시험 필름에 나타나는 밴드형상의 지시 해석)

  • Lee, Seung-Hyun;Lee, Seung-Rim;Lee, Young-Soon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.479-483
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    • 2010
  • 9% nickel alloy steels used for LNG, cryogenic liquid, storage tank are welded with dissimilar Inconel or Hastelloy welding rod and the weldment shows similar characteristic with the dissimilar metal weld of low carbon steel and austenitic stainless steel. Band type indications are sometimes shown on the film during radiography test of the weldments. Thus this study identified whether the indications are non-relevant indications through material, radiographic test, ultrasonic test, liquid penetrant test and microstructure analysis and also proposed radiography film interpretation and cause of band type indications.

Characteristics of Transient Performance in a Turbocharged GDI Engine with TiAl Turbine (TiAl 터빈을 적용한 과급 직분식 전기점화 엔진의 과도운전 성능특성)

  • Park, Chansoo;Jung, Jinyoung;Bae, Choongsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.3
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    • pp.299-306
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    • 2015
  • Turbocharged gasoline direct injection engine is one of promising technologies in the automotive industry. However, reduction in turbo-lag under transient operation is one of important challenging points to improve drivability. Engine transient performance was investigated in a 4-cylinder 2.0 L turbo-gasoline direct injection (T-GDI) engine using Inconel and TiAl (Titanium Aluminide alloy) turbine wheel turbochargers. The TiAl turbocharger performed superior transient boost pressure and torque rises under various engine transient operation conditions. These were mainly due to lower turbine rotational inertia of TiAl turbocharger. The Maximum boost pressure and torque build up were founded in 1500 rpm and 2000 rpm, instant load change from 20% to 100% of pedal position.

A strudyon the improvement of the oxidation resistance for high temperature materials by coating process (코팅에 의한 고온재료의 내산화성 향상을 위한 연구)

  • 강석철;민경안;안연상;김길무
    • Journal of the Korean institute of surface engineering
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    • v.30 no.2
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    • pp.93-103
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    • 1997
  • High temperature materials used in the elevated temperature and corrosive atmosphere must have the good oxidation resistance and preserve their own mechanical properties simultaneously. For the oxidation resistance, it is very important to form a protective oxide scale such as $Al_2O_3$ or $Cr_2O_3$ on the substrate. However, the additions of protective oxide forming elements such as Cr and Al in the alloy to enhance its oxidation resistance are limited due to the deleterious effects on their mechanical properties. PECVD(P1asma Enhanced Chemical Vapor Deposition) coating processes were employed to improve the oxidation resistance at high temperature. Cr and/or A1 were coated on the substrates of Ni and Inconel 600 at various temperatures of 400, 500, $600^{\circ}C$ and at different conditions of specimen surfaces. Then, coated specimens were exposed to isothermal and cyclic oxidation conditions in air at 1000 and $1100^{\circ}C$. In order to enhance the adhesion between the substrate and coated layer, heat treatments of the coated specimens were conducted in a vacuum. At isothermal oxidation experiments, Al-coated Ni specimen showed better oxidation resistance than pure Ni. At cyclic oxidation experiments at $1000^{\circ}C$. Cr and Al-coated specimen showed better oxidation resistance. Cr-coated Inconel 600 had also showed better oxidation resistance due to Cr in the substrate. By PECVD coating process, oxidation resistance could be improved, but it was not improved as expected due to the weakness of the adhesion between the substrate and the coated layer.

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Comparative Analysis on Characteristics of Extrusion and Drawing for Monel Material of Special Alloy with Rectangular Bar in Elastic Limit (특수합금 사각봉 모넬 소재의 탄성영역 압출 및 인발 특성 비교 해석)

  • Young-Joon Yang
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.3
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    • pp.573-580
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    • 2024
  • Recently, the special alloy, for instance, such as Monel and Inconel, is used for valves, bolt/nuts, and fittings in semiconductor facility, FCEV(fuel cell electric vehicle) and hydrogen gas station, to reduce the hydrogen embrittlement. Even though the Monel material has high cost, it is recommended to use for the cases of ultra high pressure, ultra high leak-proof and so on. The purpose of this study is to investigate the characteristics of Monel material within elastic limit through the comparative analysis when Monel material is extruded or drawn. As the results, the deformation of Monel material was increased as the number of pass was increased, further, the deformation of Monel material by drawing was larger than that by extrusion. In the safety factor, the case that load is less than 420kN, the plastic deformation due to drawing could be happened faster than that due to extrusion. However, the case of more than 420kN, it showed that the plastic deformation for extrusion and drawing was almost similar.