• 제목/요약/키워드: In-situ composites

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Ti기 (TiC+TiB) 하이브리드 복합재료 반응생성합성 및 정밀주조 (In-situ Synthesis and Investment Casting of Titanium Matrix (TiC+TiB) Hybrid Composites)

  • 성시영;박근창;이상화;김영직
    • 한국주조공학회지
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    • 제24권3호
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    • pp.159-164
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    • 2004
  • The aim of the present work is to investigate the possibility of in-situ synthesis and net-shape forming of the titanium matrix (TiC+TiB) hybrid composites using a casting route. From the scanning electron microscopy, electron probe micro-analyzer, X-ray diffraction and thermodynamic calculations, the spherical TiC and needle like TiB reinforced hybrid titanium matrix composites could be obtained in-situ by the conventional melting and casting route between titanium and $B_4C$. No melt-mold reaction occurred between the titanium matrix (TiC+TiB) hybrid composites and the SKK mold, since the mold is consisted with interstitial and substitutional metal-mold reaction products. Not only the sound in-situ synthesis but also the economic net-shape forming of the titanium matrix (TiC+TiB) hybrid composites could be possible by the conventional casting route.

반응 용탕단조한(AI203 . SIO2+Ni)/Al하이브리드 금속복합재료의 파괴거동 특성 (Fraccture Behavior of Recation Squeeze Cast ($AI_20_3{\cdot}SiO_2+Ni$)/Al Hybrid Metal Matrix Composites)

  • 김익우;김상석;박익민
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 춘계학술발표대회 논문집
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    • pp.67-70
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    • 2000
  • Mechanical properties of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites fabricated by the reaction squeeze casting were compared with those of (15%$AI_20_3{\cdot}SiO_2$)/Al composites. Intermetallic compound formed by reaction between molten aluminum and reinforcing powder was uniformly distributed in the Al matrix. These intermetallic compounds were identified as $Al_3$NI using EDS and X-ray diffraction analysis. Microhardness and flexural strength of hybrid composites were higher than that of (15%$AI_20_3{\cdot}SiO_2$)/Al Composite. In-Situ fracture tests were Conducted on (15%$AI_20_3{\cdot}SiO_2$)/Al Composites and (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites to identify the microfracture process. It was identified from the in-situ fracture test of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al composites, microcracks were initiated mainly at the short fiber / matrix interfaces. As the loading was continued, the crack propagated mainly along the separated interfacial regions and the well developed shear bands. It was identified from the in-situ fracture test of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites, microcracks were initiated mainly by the short fiber/matrix interfacial debonding. The crack proceeded mainly through the intermetallic compound clusters

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SiC입자와 Al-Ti합금 용탕간반응에 의한 in situ 생성 TiC입자강화 Al합금복합재료의 조직과 기계적특성 (Microstructure and Mechanical Properties of in situ TiCp/Al Composites Fabricated by the Interfacial Reaction between SiC Particles and Liquid Al-Ti Alloy)

  • 임석원;중전박도
    • 한국주조공학회지
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    • 제17권2호
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    • pp.170-179
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    • 1997
  • A noble technique has been developed for fabricating in situ formed $TiC_p/Al$ composites. In this process, fairly stable TiC particles were in situ synthesized in liquid aluminum by the interfacial reaction between an Al-Ti melt and SiC, which is a comparatively unstable carbide from the view-point of thermodynamics. It is possible in the present process to generate TiC particles of nearly 1 ${\mu}m$ in diameter, even utilizing SiC of 14 ${\mu}m$ as raw material. However, the dispersion behavior of TiC particles in the matrix depends on the size of the raw material SiC. Decomposing finer SiC makes the dispersion of TiC particles more uniform and the mechanical properties of composites are improved accordingly. The structure of in situ composites and their mechanical properties are affected by the fabrication temperature and the stirring time. It has been found that the most suitable condition for fabrication should be applied depending on the size of the raw material, even if the same kinds of carbide are used. Furthermore, although Al-Ti-Si system intermetallic compounds are detected in a $TiC_p/Al-Si$ composite which is fabricated by conventional melt-stirrng method, these compounds can not be observed in a $TiC_p/Al-Si$ composite made by this in situ production method. Hence the mechanical properties of the in situ $TiC_p/Al-Si$ composite are superior to those of the conventional $TiC_p/Al-Si$ composites.

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계면중합법을 이용한 폴리아마이드 610/탄소섬유/탄소나노튜브 복합재 제조 및 물성 평가 (Processing and Characterization of Polyamide 610/Carbon Fiber/Carbon Nanotube Composites through In-Situ Interfacial Polymerization)

  • 조범곤;황상하;박영빈
    • Composites Research
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    • 제33권6호
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    • pp.415-420
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    • 2020
  • 탄소섬유강화 플라스틱(CFRP)의 계면 특성은 복합재료의 전체적인 기계적 특성을 제어하므로 매우 중요하다. 이에 따라, 탄소나노튜브(CNT)로 탄소섬유(CF) 표면을 개질하는 것이 계면을 강화하기 위해 활발히 연구되고 있다. 그러나 대부분의 표면 개질 방법은 자체적으로 한계가 있다. 예를 들어, CVD 성장에서 탄소섬유의 CNT를 성장시키기 위해 600~1000℃ 범위의 고온을 적용해야 하며, 이는 탄소섬유 자체에 손상을 줄 수 있으므로 물성이 저하될 수 있다. 한편, 본 연구에서는, 폴리아마이드(PA) 610/CF/CNT 복합재가 PA610의 계면중합을 통해 제조되었으며, 유기계와 수계 사이의 계면에서 PA610/CNT 중합이 일어난다. 탄소섬유는 CNT가 균일하게 분산된 PA610으로 코팅되었다. 복합재 내에서의 CNT 분산상태는 주사전자현미경으로 관찰되었으며, 열중량 분석을 통해 복합재의 열안정성을 분석하였다. 그리고 섬유 뽑힘 시험을 통해 섬유와 기지 간의 계면 결합력을 측정하였다.

난류용탕 in-situ 합성법에 의해 제조된 TiB2 입자강화 Cu 기지 복합재료의 특성 (Characterization of TiB2 Particle Reinforced Cu Matrix Composites Processed by Turbulent In-situ Mixing)

  • 김정훈;윤지훈;이길근;최일동;박용호;조경목;박익민
    • 한국재료학회지
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    • 제15권12호
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    • pp.809-813
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    • 2005
  • A copper matrix composite reinforced by turbulent in-situ $TiB_2$ nanoparticle was Prepared by reactions of boron ana titanium. The microstructure, mechanical and electrical properties of the as-drawn composites were investigated. The results showed that the formed $TiB_2$ particles, which had a size of about from 50 to 200nm, exhibited a homogeneous dispersion in the copper matrix. Due to their reinforcement, the hardness and Young's modulus of $Cu-TiB_2$ composites were enhanced with increasing the cooling rate. Moreover, the electrical conductivity of the composites were improved with increasing the cooling rate.

급냉응고법에 의한 In-Situ 복합재료로서의 Al-10wt%Ti-4wt%Fe 합금 (II) (Al-10wt%Ti-4wt%F Alloys as In-situ Composites through Rapid Solidification(II))

  • 김혜성;정재필;권숙인;금동화
    • 한국재료학회지
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    • 제8권12호
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    • pp.1127-1132
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    • 1998
  • 본 연구에서는 Al-10wt%Ti-4wt%Fe 복합재료를 in-situ공정으로 제조할 수 있는 가능성 및 2 원계 Al-10wt%Ti 복합재료의 낮은 기계적 성질(탄성계수, 상온 고온강도, 내마모특성 등)을 PM SiC/2124 복합재료 수준 흑은 그 이상으로 향상시킬 수 있는 가능성을 조사하였다. 제조된 Al-10wt%Ti-4wt%Fe 합금은 불연속 SiC 강화상으로 보강된 Al-기지 복합재료($SiC{w}$/2124)와 유사한 미세구조를 보여주었으며, 탄성계수 및 인장강도, 내마모성질 등의 기계적 특성이 2원계 Al-10%Ti 합금각 비교해 현저하게 향상되었음이 관찰되었다. 위의 결과는 초정 $Al_3Ti$상 외에도 Fe 원소의 첨가를 통한 추가적인 $Al_{x}Fe$의 분산강화 효과에 기인한 것으로 해석된다.

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Fabrication and properties of in-situ Al/AlB2 composite reinforced with high aspect ratio borides

  • Kayikci, Ramazan;Savas, Omer
    • Steel and Composite Structures
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    • 제19권3호
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    • pp.777-787
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    • 2015
  • Production and properties of metal matrix composites reinforced with an in-situ high aspect ratio $AlB_2$ flake have been investigated. Boron 2.2wt.% was dissolved in pure Al and Al-Cu alloy at $1300^{\circ}C$ by adding directly boron oxide which resulted in 4 vol.% reinforcing phase. The in-situ $AlB_2$ flake concentration was increased up to 30 vol.% in order to increase the tensile strength of the composites. Hardness, compressive strength and tensile strength of the composite were measured and compared with their matrix. Results showed that 30 vol.% $AlB_2/Al$ composite show a 193% increase in the compressive strength and a 322% increase in compressive yield strength. Results also showed that ductility of composites decreases with adding $AlB_2$ reinforcements.

Microstructural and Mechanical Characteristics of In Situ Synthesized Chromium-Nickel-Graphite Composites

  • Pirso, Juri;Viljus, Mart;Letunovits, Sergei;Juhani, Kristjan
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.631-632
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    • 2006
  • Cr-C-Ni composites were synthesized in situ from elemental powders of Cr, Ni and C by high energy milling followed by reactive sintering. The milled powders with the grain size in nano-scale were pressed to compacts and sintered. During the following thermal treatment at first the chromium carbide was formed and then the $Cr_3C_2-Ni$ cermets were sintered in one cycle. The interface between the binder phase and the carbide grains of the in situ composite has a good bonding strength as it is not contaminated with oxidation films or other detrimental surface reactions.

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Fabrication of Aluminum/Aluminum Nitride Composites by Reactive Mechanical Alloying

  • Yu, Seung-Hoon;Shin, Kwang-Seon
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1294-1295
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    • 2006
  • Various reactions and the in-situ formation of new phases can occur during the mechanical alloying process. In the present study, Al powders were strengthened by AlN, using the in-situ processing technique during mechanical alloying. Differential thermal analysis and X-ray diffraction studies were carried out in order to examine the formation behavior of AlN. It was found that the precursors of AlN were formed in the Al powders and transformed to AlN at temperatures above $600^{\circ}C$. The hot extrusion process was utilized to consolidate the composite powders. The microstructure of the extrusions was examined by SEM and TEM. In order to investigate the mechanical properties of the extrusions, compression tests and hardness measurements were carried out. It was found that the mechanical properties and the thermal stability of the Al/AlN composites were significantly greater than those of conventional Al matrix composites.

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PMMA 용액에서 중합된 TLCP in situ 복합재료에 관한 연구 (On the In situ Composites Containing TLCP Polymerized in PMMA Solution)

  • 김성국;윤두수;최수경;방문수;최재곤;조병욱
    • 공업화학
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    • 제10권1호
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    • pp.148-153
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    • 1999
  • 2-bromoterephthaloyl chloride와 1,4-bis(p-hydroxybenzoyloxy)butane을 PMMA 용액내에서 중축합시켜 in situ 복합재료를 제조하였다. 이들의 합성확인 및 열적, 기계적 성질은 FT-IR, FT-NMR, DSC와 DMTA에 의해서, 몰폴로지는 광학현미경과 SEM을 사용하여 조사하였다. 합성된 TLCP는 네마틱상을 보였고, 복합재료내 PMMA의 유리전이온도와 기계적 성질은 TLCP의 농도증가와 함께 증가하였다. TLCP domain은 PMMA 매트릭스내에서 미세 분산되었음을 확인하였고 in situ 중합에 의해 제조된 20 wt % TLCP/PMMA 복합재료는 같은 조성의 용액 블렌딩에 의해서 제조된 재료보다 더 높은 기계적 강도와 미세 분산도를 보였다.

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