• 제목/요약/키워드: In-process dressing

검색결과 184건 처리시간 0.025초

연삭가동용 Inprocess 표면조도 예측모델의 평가 (Evaluation of Pre-estimation Model to the Inprocess Surface Roughness for Grinding Operations)

  • 김건희
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 춘계학술대회 논문집
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    • pp.11-18
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    • 1998
  • In grinding operations, one of the most important problems is to increase efficiency of process. In order to achive this purpose, it is necessary to administer the tool life of grinding wheel and to optimize grinding conditions. Frequently dressing result in lowering the process efficiency remarkably and makes production cost high. On the other hand, grinding with a worn wheel causes the workpiece surface roughness to increase and often results in the occurrence of such troubles as chatter vibration and burning.

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MLCC 적층용 진공척의 자기연마와 ELID연삭을 이용한 미세버 제거 기술 (Deburring Technology of Vacuum Plate for MLCC Lamination Using Magnetic Abrasive Polishing and ELID Process)

  • 이용철;신건휘;곽태수
    • 한국기계가공학회지
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    • 제14권3호
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    • pp.149-154
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    • 2015
  • This study has focused on the deburring technology of a vacuum plate for MLCC lamination using electrolytic in-process dressing (ELID) grinding, and the magnetic-assisted polishing (MAP) process. The surface of the vacuum plate has many micro-holes for vacuum suction. They are easily blocked by the burrs created in the surface-flattening process, such as the conventional grinding process. In this study, the MAP process, the ELID grinding process, and an ultrasonic vibration table are examined to remove the micro-burrs that lead to the blockage of the holes. In the results of the experiments, the MAP process and ELID grinding technology showed significant improvements of surface roughness and deburring performance.

탄소섬유강화 플라스틱의 경면연삭가공 특성 (Mirror Surface Grinding Characteristics and Mechanism of Carbon Fiber Reinforced Plastics)

  • 박규열;이대길;중천위웅
    • 대한기계학회논문집
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    • 제18권10호
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    • pp.2514-2522
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    • 1994
  • The mirror surface grinding of carbon fiber reinforced plastics(CFRP) was realized by using the metal bonded super-abrasive micro grain wheel with electrolytic in-process dressing(ELID). The maximum surface roughness $R_{max}$ of CFRP which was obtained with #6,000 wheel, was 0.65 $\mu{m}$, which was rougher surface finish compared to those of hard and brittle materials with the same mesh number wheel with ELID. The grinding performance was much dependent on the grinding direction and the best surface roughness was obtained at $90^{\circ}C$ grinding with fiber direction. The spark-out effect on the surface improvement was significant when smaller mesh number grinding wheels were used. From the surface observations of CFRP with scanning electron microscope(SEM) and Auger electron spectroscopy(AES), it was found that the mirror surface grinding of CFRP was generated by the homogenization due to carbonization of the ground surface and smearing of chips composed of the carbon fiber and carbonized epoxy resin into the ground surface.

반사체 회전금형 초경로울러의 개발에 관한 연구(제1보) -반사체 형상 해석 및 다이 아몬드 예각지석 시스템 설계- (Study on the Development of Sintered Carbide Roller Mold for Reflector(1st) -Analysis of Reflector Geometry and Design of Acute Angle Diamond Wheel System-)

  • 김정두
    • 한국생산제조학회지
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    • 제5권2호
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    • pp.73-82
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    • 1996
  • A simtered carbide roller mold for reflector which is used for coverof automobile lamp and beacon plate of highway has been developed. The geometry of sintered carbide roller mold has been determined from the analysis of reflector geometry. An acute angle diamond wheel and dressing system also has been designed and developed to manufacture the sintered carbide roller mold.

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반사체 회전금형 초경로울러의 개발에 관한 연구(제1보) -반사체 형상 해석 및 다이 아몬드 예각지석 시스템 설계- (Study on the Development of Sintered Carbide Roller Mold for Reflector -Analysis of Reflector Geometry and Design of Acute Angle Diamond Wheel System)

  • 김동식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.170-176
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    • 1996
  • A Sintered carbide roller mold for reflectors which is used for cover of automobile lamp and beacon plate of highway has been developed. The geometry of sintered carbide roller mold has been determined from the analysis of reflector geometry. An acute angle diamond wheel and dressing system also has been designed and developed to manufacture the sintered carbide roller mold.

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인공지능 알고리즘을 이용한 최적 연삭 공정 설계 (Design of the Optimal Grinding Process Conditions Using Artificial Intelligent Algorithm)

  • 최정주
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.590-597
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    • 2009
  • The final quality of the workpiece is affected by the grinding process that has been conducted in final manufacturing stage. However the quality-satisfaction of ground workpiece depends on the skill of an expert in this process. Therefore, the process models of grinding have been developed to predict the states according to grinding process. In this paper, in order to find the optimized grinding condition to reduce the manufacturing expense and to meet requirements of ground workpiece optimization algorithm using E.S.(Evolutionary Strategy) is proposed. The proposed algorithm has been employed to find the optimal grinding and dressing condition using the grinding process models and nonlinear grinding constraints. The optimized results also presents the guide line of grinding process. The effectiveness of the proposed algorithm is verified through the experimental results.

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등록문화재 제255호 영양 구 용화광산 선광장의 비파괴 훼손도 진단 (Nondestructive Deterioration Diagnosis for the Former Ore Dressing Plant in the Yongwha Mine of Registered Cultural Property No. 255)

  • 전유근;이찬희
    • 보존과학회지
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    • 제28권3호
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    • pp.235-245
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    • 2012
  • 이 연구에서는 경북 영양 용화광산 선광장(등록문화재 제255호)을 대상으로 비파괴 훼손도 진단을 실시하였다. 훼손지도를 작성하여 구조물에 대한 훼손상태를 파악한 결과, 6열과 7열 구조물을 기점으로 하여 용화광산 선광장 상부(7~13열)에서는 생물, 토사에 의한 훼손율이 높은 반면 하부(1~6열)에서는 탈락, 균열, 표면변색의 훼손율이 매우 높게 나타났다. 이는 기계적인 공정과 화학적인 공정이 동시에 진행되는 하부 구조물에서 화학용액들이 구조물의 콘크리트와 반응하면서 물리화학적 풍화작용을 촉진시켰기 때문으로 판단된다. 선광장 구조물의 물성을 파악하기 위해 초음파속도를 측정한 결과, 평균 초음파속도는 2,462m/s(압축강도 $529kgf/cm^2$)로 측정되었다. P-XRF를 활용한 표면변색 오염물질의 분석에서는 용화광산에서 채굴하였던 광석들의 주요성분(Cu, Zn, Pb, Fe, As)과 동일한 것으로 나타났다. 선광장 주변 토양에는 Cu, Zn, Pb, As와 같은 중금속의 함량이 상당히 높았다. 이와 같은 성분들은 선광장 구조물뿐만 아니라 자연환경에도 영향을 줄 수 있기 때문에 구조물의 보존처리와 함께 토양의 정화도 병행해야 할 것이다.

전주기법 홀로그램이 부가된 금속패턴 붙박이 도어 제작 (Manufacturing on the Door Built-in Metal Pattern using Electroforming with Hologram)

  • 권혁홍
    • 한국기계가공학회지
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    • 제14권1호
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    • pp.15-20
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    • 2015
  • I developed a high-quality metal door with a hologram-pattern design using a high-speed electroforming process. In this study, the major processes were master production, conducting grant, nickel-sulfamate acid electroforming, ablation treatment, and final dressing. The processing system was provided with a nickel sulfamate pole, and a rotary-pole PP-plating jig in a circular tank. This approach could reduce defects and errors, as much as possible, by its use of a hologram pattern to create the master of a metal door. The thin-sheet metal-creation process for the door built-in metal pattern using electroforming with hologram was successful.

ELID 경면 연삭 가공된 티타늄 표면의 세포 활성도 (Cell Activity of ELID-Machined Titanium Surface)

  • 강종호;이명현;서원선;이석원;곽태수;최헌진
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.13-18
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    • 2012
  • We investigated the cell activity of controlled titanium surface using various grinding methods including ELID (Electrolytic In-Process Dressing) grinding method. The influence of titanium surface condition by each grinding process on the cell activity was evaluated by ALP activity of MSC(Mesenchymal Stem Cells). The ALP activity of controlled surface by ELID grinding process using # 2000 wheel was higher than that of other titanium surface. The morphological, chemical properties of machined surface by grinding method was observed using various analytical method.