• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.223-226
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• 2002

Appropriate design/manufacturing conditions, to give outstanding material properties to the $Si_3$$N_4$-BN and AIN-BN based composite materials, will be investigated using the experimental design methods. Ultra-precision machinability of the developed ceramics will be systematically studied in the viewpoint of microstructure and material properties. Also, finite element methods will be applied to define basic principles to significantly improve machinability and various properties. Basic experiments will be performed to develop optimum ultra-precision machining technologies for the developed ceramics. For ultra-precision lapping machining, need to develop a ultra-precision lapping system, suitable metal bonded diamond wheel, and appropriate condition of ultra-precision lapping machining.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.8 no.1
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• pp.74-80
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• 1999

Recently, manufacturing work has been transformed to small scale production form with various types to act up to user's expectation from mass production with a little items required in the past. Then FMS using NC type machinaries has been applied actively also in domestic manufacturing line to meet thus tendency, but there are many machining troubles occured during work process not be settled yet. Nowdays high efficiently has been required no less than high precision in grinding work for the improvement of productivity. In this study, to represent more advance FMS can be adapted to thus situation In-process type monitoring method using AE and Current sensors is suggested to investigate the machining condition in grinding process. As results form this experimental study, it is recognized well that grinding conditions and dressing point of in time cab be estimated effectively using monitoring method suggested. Furthermore, surface shape of grinding wheel on voluntary point of in time can be predicted indirectly through the observation and comparison of AE signal waveform obtained as performance of continuous dressing work.

• Journal of the Korean Society of Safety
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• v.10 no.3
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• pp.30-41
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• 1995

This paper proposed a simple method for measuring surface roughness of ground surface. Utilizing non-contact in-process measuring system using the diode laser. The measurement system is consisted of a laser unit with a diode laser and a cylindrical lens, a detecting unit with polygon mirror and CCD array sensor, and a signal processing unit with a computer and device. During operation, this measuring system can provide information on surface roughness in the measuring distance with a single sampling and simultaniously monitor the state of the grind wheel. The experimental results, showed that the Increase of the feed rate and the dressing speed an caused increase in the surface roughness and when the surface roughness is 4Rmax-10Rmax, the cutting speed is 1653m/min-1665m/min, the table speed is 0.2n1/min -0.9m/min, the dressing speed is 0.2mm/rev～0.4mm/rev, the stylus method and the in-process method can be obtained the same results. Thus, under limited working conditions, using the proposed system, the surface roughness of the ground surface during cylindrical grinding can be obtained through the in-process measurement method using the diode laser.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.3
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• pp.122-128
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• 2000

세라믹, 다이야몬드등과 같은 고경질재료에 대한 미소형상의 가공은 대단히 어렵고 일반적인 방법으로는 상당한 시간을 요구한다. 이러한 재료의 고능률 가공을 실현하기 위하여, 메탈본드 다이야몬드휠에 전해 인프로세스 드레싱(Electrolytic In-Process Dressing)을 적용한 연삭을 머시닝센타에서 시도하였다 본 연구에서, 메탈본드 다이야몬드휠은 전기방전에 의하여 고능률로 트루잉(truing)되었다. 알루미나 세라믹의 핀선단($\phi$50$\mu\textrm{m}$)과 로커웰 경도측정기의 다이야몬드 압입자(indenter)($\phi$40$\mu\textrm{m}$)를 ELID연삭에 의하여 창성하였다. 그 결과를 본 논문에서 보고한다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.629-632
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• 2005

ELID(ELectrolytic In-process Dressing) grinding is an excellent technique for mirror grinding of various advanced metallic or nonmetallic materials. A polishing process is also required for elimination of scratches present on ELID grinded surfaces. MAP(Magnetic Assisted Polishing) has been used as a polishing method due to its high polishing efficiency and to its resulting in a superior surface quality. This study describes an effective fabrication method combining ELID and MAP of nano-precision mirror grinding for glass-lens molding mould, such as WC-Co, which are extensively used in precision tooling material. And for the optics glass-ceramic named Zerodure, which is extensively used in precision optics components too. The experimental results show that the combined method is very effective in reducing the time required for final polishing. The best surface roughness of the polished glass-ceramic was within 1.7nm Ra in this study.

• Journal of the Korean housing association
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• v.9 no.2
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• pp.57-66
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• 1998

The purpose of this study is to provide a basic for a desirable bathroom plan of apartments. As a first step in this process, we analyzed the bathroom plans of the apartments(area: 10-69 pyung) constructed in 8 sections in Seoul from 1971 to 1995 where 65,801 households live. In this study, the numbers, location, size, and proportion of the bathroom and dressing room, and the direction of the bathroom door in apartments are examined. The major frindings are as follows; 1) We have found that the numbers of bathrooms to increase in more than 20s pyung apartment since 1990. 2) Except a master bathroom, the another one for the guest is located in enterance in more than 40s pyung apartment. 3) The door of the bathroom faces corridor in more than 40s pyung apartment. So, it is possible for them to lessen discomfortness when they coming in and out of the bathroom. 4) It was found that the size of bathroom were decreased in most cases. 5) They did not plan a dressing room in 10s pyung - 60s pyung and the size of dressing room was decreased in 60s pyung apartment.

• Journal of Welding and Joining
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• v.33 no.4
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• pp.50-56
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• 2015

In general, discontinuity of metallurgical and structural points of weld zone could decline the fatigue strength. For the lightweight trend, the AHSS application in automotive chassis is in-progress. However, there are few research reports on AHSS welds fatigue strength in especially automotive chassis parts. Therefore, in this study, we evaluated the effects of the factors affecting the AHSS welding fatigue strength. As the result, the stress concentration of weld bead is the most important factor for welding fatigue strength. For the enhancement of welding fatigue strength, we focused on reducing the stress concentration of the welding beads. So, we applied and proved the plasma welding process and GTAW (Gas Tungsten Arc Welding) dressing method. It was verified by uniaxial fatigue specimen, fatigue performance increased from 40 to 60% by applying TIG dressing method compared to the conventional GMAW (Gas Metal Arc Welding). These results could be recommended the enhancement of fatigue performance of AHSS.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1998.10a
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• pp.293-298
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• 1998

In surface grinding, the conditions of the grinding wheel give a significant effect on the ground workpieces comparing with other metal removal processes. In this paper, to assist the development, a non-contacting optical method is introduced to make in-process measurements of scattering intensities from laser beam during surface grinding processes. This show indications of changes in surface texture of wheel working surfaces. Also, in order to determine the dressing time monitoring method of grinding wheel in surface grinding, a three-dimensional computer simulation of the grinding operation has been attempted based on the contact mechanism and surface-shaping system between the grinding wheel and the workpiece. The optical dressing time is determined based on the amount of the grain wear and work surface roughness.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.7
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• pp.47-54
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• 2008

Recently, application of ceramics has increased gradually due to excellent mechanical properties. Si3n4-BN ceramic which is one of ceramics is very hard and has superior resistance against volatile temperature and wear. However, extremely high hardness of the $Si_3N_4-BN$ ceramic makes conventional machining very difficult. Therefore, the use of machinable ceramic has been in a poor because of difficult industrial processes in spite of many advantages. And so new technology being called IED(In-process electrolytic dressing) was introduced to solve this problem. The aim of this study is to determine the machining characteristics in terms of pressurized weight to the workpiece and the influence with h-BN content using IED lapping system. Also, Acoustic Emission (AE) is used for the monitoring of surface characteristics.

• International Journal of Precision Engineering and Manufacturing
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• v.3 no.4
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• pp.24-30
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• 2002

In grinding operations, one of the most important problems is to increase efficiency of process. In order to achieve this purpose, it is necessary to administer the tool lift of grinding wheel and to optimize grinding conditions. Frequently dressing result in lowering the process efficiency remarkably and makes production cost high. On the other hand, grinding with a worn wheel causes the workpiece surface roughness to increase and often results in the occurrence of such troubles as chatter vibration and homing.